Ngokuvamile ungase uzwe izindlela ezahlukene ngomshiniamagiya e-bevel, okuhlanganisa amagiya e-bevel aqondile, amagiya e-spiral bevel, amagiya omqhele noma amagiya e-hypoid.
Lokho Ukugaya, Ukubhuqa kanye Nokugaya. Milling kuyindlela eyisisekelo yokwenzaamagiya e-bevel. Ngemuva kokugaya, amanye amakhasimende akhetha ukugaya, amanye amakhasimende akhetha ukugaya. Uyini umehluko?
I-Lapping ingeyokuqedela, inhloso ebaluleke kakhulu yamazinyo ocwaningo ukunciphisa umsindo nokuthuthukisa ukuthintana kwendawo yezinyo legiya. I-Lapping iyindlela yokuqeda yokulungisa amaphutha amazinyo amahle futhi ithuthukise izinga eliphezulu. Ngenxa yephutha elibangelwa ukugaya ukusika noma ukuguqulwa kokwelashwa kokushisa kwesinyathelo esedlule, ukunemba kwe-meshing kuyehliswa, inhloso yamazinyo ukubalekela indawo yokuxhumana yesondo ukuze kuthuthukiswe izici zokugoqa ezibushelelezi zezinyo elibolile, uqinisekise izinyo lesondo ngokuthula, ukuthuthukisa ikhono lomphathi.
I-Lapping iyinani elincane kakhulu lenqubo yokusika insimbi, eqedwa ngesivinini namandla ahambisana nokuphambene nendawo yezinyo. Okungenani udokotela wamazinyo udinga ukuthi kuncishiswe umsindo, izinga lokuncishiswa komsindo lihlukile kuye ngamapharamitha wenqubo yamazinyo kanye nezimo zokuqala zegiya. Ukuthuthukiswa kwezinyo emsindweni kungalinganiswa ngezinga elihlukahlukene lokunemba kweshayela. Izinyo lokucwaninga futhi alidingi umthamo womthwalo we-gear pair, ukusuka kwenye i-engeli, okungukuthi, indawo yokuqala yokuxhumana yamazinyo ayilibhubhisi isondo, kungcono ukuthuthukisa ngempumelelo indawo yokuxhumana ejikelezayo.
Nakuba i-lapping ingakwazi ukuguqulwa ngokunembile kumagiya afana nendlela yokugaya, thuthukisa izinga lokunemba kweigiya, kodwa ngobuchwepheshe bokulawula indawo yokuhlala efanele, ubuchwepheshe bokulawula isikhathi sangempela, njll., noma ingathuthukisa ngempumelelo indawo yokuxhumana ezungezayo. Isibonelo, ngokuya ngezidingo zenqubo, ukuma kwesigubhu sezinyo emazinyweni noma ubude bezinyo kuyakhuphuka, futhi indawo yokuxhumana yezinyo incane ngobude bokuxhumana, indawo kanye nesimo sokuchezuka.
Izizathu zokuLapping
1. Izindleko zokufakwa kwamazinyo ziphansi, intengo yemishini iphansi, futhi kusobala ukunciphisa umsindo;
2. Igiya le-spiral cone ukuya emazinyweni lizosetshenziswa, kodwa ingaphezulu lezinyo lesondo elikhulu nesondo elincane lingcono kakhulu.
3. Ngemuva kokuthi amazinyo ayindlela yokushisa ukushisa kwegiya, amagiya amabili agxiliwe komunye nomunye, amagiya anjalo awabhubhisi igobolondo eliqinile, futhi amazinyo afanayo, aqinisekisa ukuphila kwegiya;
4. Kulo lonke uhlelo lokudlulisela lwemoto, isivinini esiyinhloko semoto (ukudluliselwa kokugcina) akubalulekile ngemva kokusebenzisa izinyo lokugaya, ngoba uhlelo lokudlulisela ohlelweni lokudlulisela, njengokudlulisela, kanye nesistimu yokudlulisela. Ukunemba kweyunithi akuphezulu kakhulu;
5. Ngisho nezinto ezithunyelwa kwamanye amazwe, ukwelashwa kokushisa kusetshenziselwa ukusebenzisa ucwaningo ukuze kugqitshwe, futhi izindleko zokukhiqiza aziphezulu kunokugaya.
Ukugaya:Ukuguqulwa kokwelashwa kokushisa kuyaqedwa ngemva kwendawo yezinyo eliqinile, futhi kuthuthukiswe ukunemba kwegiya futhi kuthuthukiswe ubulukhuni bendawo yezinyo, futhi kusasekelwe ikakhulukazi enqubweni yokugaya.
Izidingo Zamazinyo Egiya Ngaphambi Kokugaya
1. Ibhalansi ye-railing kufanele ifane
Ngenxa yokuguqulwa ngemuva kokucisha igiya ikhabhoni, ukunemba kufanele kwehle ngamazinga ayi-1-2, futhi ukugaya kufanele kulungiswe, ngakho-ke usayizi womugqa wokugcina amagiya kufanele kube ukuwohloka okuphezulu kwegiya ngemuva kokucisha i-carburizing. Impela. Ngokuvamile, ukuhluka okukhulu kakhulu kuhlobene nekhono lenqubo yokushisa yezinto ezibonakalayo, inqubo yokwelapha ukushisa, ukwakheka kwegiya kanye nejometri yejometri, ngakho-ke inani elisele kufanele licabangele izici ezingenhla.
2. Igiya kumele libe nophahla oluthile empandeni, futhi kunezizathu ezintathu:
2. 1 Kusukela enqubweni yokugaya, kuyadingeka ukuthi kunqunywe impande ethile ezimpandeni ukuze kudlale indima ye-blade.
2. 2 Ngemuva kokuthi igiya licishiwe, ukucindezeleka okusele kwegiya kuyacindezela, okuzuzisa kakhulu ukuthuthukisa amandla okugoba wegiya, futhi impande yokugaya izophendulela ukucindezeleka okusele kwendawo ukuze idonse ukucindezeleka, okuzokwenza izinyo lesondo Amandla okulwa nokugoba ancishiswe cishe ngo-17-25%.
2. 3 Kusukela emandleni okugoba esondo, kuyadingeka ukuthi kube nempande ethile yempande yegiya. Uma ingekho impande yempande yempande, isinyathelo sempande sizokhiqiza izinyathelo, okuzoholela ekukhululweni okukhudlwana Ukugxila kokucindezeleka, okuthinta kakhulu ikhono lokulwa nokugoba kwegiya.
3. 3 Ubude obungabonakali begiya elingemuva
Kufanele kube yinde ngokwanele, ngoba impande igxilile, kungenzeka ukwenza ubude bokugaya begiya ngemuva kokugaya igiya, okuholela ekwehleni kwesisindo segiya, ngaleyo ndlela kukhiqize ukudlidliza nomsindo ngesikhathi senqubo ye-meshing, futhi futhi kunciphisa umthamo wokuthwala umthwalo wegiya. Ngakho-ke, igiya lokugaya kufanele libe nomugqa omude owanele oqhubekayo ukuze kuqinisekiswe ukusebenza kahle kwegiya.
Izinzuzo Zokugaya
1. Ngamagiya avunguzayo kanye namagiya e-quasi-bib, ukugaya kungafinyelela ukushintshana, akusadingeki ukuthi kusetshenziswe, futhi amagiya amazinyo kufanele asetshenziswe, ukuze ezinye izindleko zikwazi ukumelana;
2. Ukugaya kungathuthukisa ukunemba kwegiya, kuthuthukise ukunemba kokudluliselwa, futhi ukugoqa kungakhuphula kuphela ubulukhuni begiya;
3. Ukugaya kungasindisa imikhiqizo eminingi engakwazi ukubhoreka, kunciphise ukulahleka kwemfucuza okuningi;
4. Ezinsimbi eziningi ezifuywayo, akukho mfuneko, okuholela ekuguqulweni ngokweqile ngemva kokwelashwa kokushisa, ukusebenzisa inqubo yokugaya ukulungisa lo mthelela, futhi amazinyo ocwaningo awakwazi ukufeza lo mphumela;
5. Abakhiqizi bamagiyaabethula ubuchwepheshe bokugaya e-China bathole izinzuzo ezinhle kakhulu zezomnotho; amabhizinisi amaningi athuthukile okukhiqiza amagiya e-spiral cone asebenzise izinqubo zokugaya:
6. Ngokuthuthukiswa kokusebenza kahle kokugaya, ukwanda kweqoqo lokukhiqiza, izindleko zokukhiqiza zizoncishiswa kakhulu
Fingqa
Akunakuphikwa ukuthi ukugaya kuhamba kancane kunokugqwala futhi kubiza kakhulu kunokuxhapha.
Isibonelo, i-pair of cone gears idinga imishini emibili yokugaya, igiya ngalinye lidinga imizuzu emibili; i-lapping nayo iyadingeka imizuzu emibili, kodwa umshini wokudonsa owodwa kuphela odingekayo. Ukwengeza, izindleko zomshini wokugaya ziphindwe kathathu kunezindleko zokudonsa umshini wokugaya.
Kodwa-ke, amazinga emfucuza kanye nezikhalazo zabathengi ezisetshenziswa ezindaweni ezithile zingu-1% kuphela noma ngaphansi, kuyilapho imikhiqizo elahlekayo ifinyelela ku-3-7%. Amagiya kadoti aqukethe izindleko zazo zonke izinqubo, kodwa futhi engeza izimali zezinto ezibonakalayo, ngakho-ke uma kucatshangelwa amanani emfucumfucu, ukugaya kunomnotho ongcono.
Eminyakeni emihlanu nje edlule, lezi zindlela ezimbili zokucubungula zazihluke kakhulu ezindlekweni, zivumela amazinyo, kodwa namuhla, ucwaningo lubonisa ukuthi ngokuthuthukiswa kobuchwepheshe bethuluzi lomshini, ukukhiqizwa kwama-abrasives amasondo okugaya amasha, isu lokuqeda i-semi-finishing Isicelo kanye nezinye izimpumelelo eziningi ziye zafinyelelwa, futhi ama-molar anekusasa eliqhakazile kakhulu, okwenza kube indlela yokucubungula ekhangayo kakhulu.
Isikhathi sokuthumela: Mar-11-2022