Imvamisa ungezwa izindlela ezahlukahlukene ngokwenza amagiya e-bevel, afaka amagiya e-bevel aqondile, amagiya e-spiral bevel, amagiya omqhele noma amagiya e-hypoid.
Lokho Ukugaya, Ukubhuqa kanye Nokugaya. Ukugaya kuyindlela eyisisekelo yokwenza amagiya e-bevel. Ngemuva kokugaya, amanye amakhasimende akhetha ukugaya, amanye amakhasimende akhetha ukugaya. Uyini umehluko?
I-Lapping ingeyokuqedela, inhloso ebaluleke kakhulu yamazinyo ocwaningo ukunciphisa umsindo nokuthuthukisa ukuthintana kwendawo yezinyo legiya. I-Lapping iyindlela yokuqeda yokulungisa amaphutha amazinyo amahle futhi ithuthukise izinga eliphezulu. Ngenxa yephutha elibangelwa ukusika / ukugaya noma ukwelashwa kokushisa kwesinyathelo sangaphambilini, ukunemba kwe-meshing kuyehliswa, inhloso yamazinyo ukubalekela indawo yokuxhumana yesondo ukuze kuthuthukiswe izici zokugoqa ezibushelelezi zezinyo elibolile, ukuqinisekisa izinyo isondo buthule, ngcono ikhono ophethe.
I-Lapping iyinani elincane kakhulu lenqubo yokusika insimbi, eqedwa ngesivinini namandla ahambisana nokuphambene nendawo yezinyo. Okungenani udokotela wamazinyo udinga ukuthi kuncishiswe umsindo, izinga lokuncishiswa komsindo lihlukile kuye ngamapharamitha wenqubo yamazinyo kanye nezimo zegiya ezingaphansi. Ukuthuthukiswa kwezinyo emsindweni kungalinganiswa ngezinga elihlukahlukene lokunemba kweshayela. Izinyo lokucwaninga futhi alidingi umthamo womthwalo we-gear pair, ukusuka kwenye i-engeli, okungukuthi, indawo yokuqala yokuxhumana yamazinyo ayilibhubhisi isondo, kungcono ukuthuthukisa ngempumelelo indawo yokuxhumana ejikelezayo.
Nakuba i-lapping ingakwazi ukuguqulwa ngokunembile ibe ipheya yegiya njengendlela yokugaya, thuthukisa izinga lokunemba kwegiya, kodwa ngobuchwepheshe bokulawula indawo yokuhlala yephoyinti elifanele, ubuchwepheshe bokulawula isikhathi sangempela se-torque, njll. , noma ingathuthukisa ngempumelelo othintana naye ozungezisayo. indawo. Isibonelo, ngokuya ngezidingo zenqubo, ukuma kwesigubhu sezinyo emazinyweni noma ubude bezinyo kuyakhuphuka, futhi indawo yokuxhumana yezinyo incane ngobude bokuxhumana, indawo kanye nesimo sokuchezuka.
Izizathu zokuLapping
1. Izindleko zokufakwa kwamazinyo ziphansi, intengo yemishini iphansi, futhi kusobala ukunciphisa umsindo;
2. Igiya le-spiral cone ukuya emazinyweni lizosetshenziswa, kodwa ingaphezulu lezinyo lesondo elikhulu nesondo elincane lingcono kakhulu.
3. Ngemuva kokuthi amazinyo ayindlela yokushisa ukushisa kwegiya, amagiya amabili agxiliwe komunye nomunye, amagiya anjalo awabhubhisi igobolondo eliqinile, futhi amazinyo afanayo, aqinisekisa ukuphila kwegiya;
4. Kulo lonke uhlelo lokudlulisela lwemoto, isivinini esiyinhloko semoto (ukudluliselwa kokugcina) akubalulekile ngemva kokusebenzisa izinyo lokugaya, ngoba uhlelo lokudlulisela ohlelweni lokudlulisela, njengokudlulisela, kanye nesistimu yokudlulisela. Ukunemba kweyunithi akuphezulu kakhulu;
5. Ngisho nezinto ezithunyelwa kwamanye amazwe, ukwelashwa kokushisa kusetshenziselwa ukusebenzisa ucwaningo ukuze kugqitshwe, futhi izindleko zokukhiqiza aziphezulu kunokugaya.
Ukugaya:Ukuguqulwa kokwelashwa kokushisa kuyaqedwa ngemva kwendawo yezinyo eliqinile, futhi kuthuthukiswe ukunemba kwegiya futhi kuthuthukiswe ubulukhuni bendawo yezinyo, futhi kusasekelwe ikakhulukazi enqubweni yokugaya.
Izidingo Zamazinyo Egiya Ngaphambi Kokugaya
1. Ibhalansi ye-railing kufanele ifane
Ngenxa yokuguqulwa ngemuva kokucisha igiya ikhabhoni, ukunemba kufanele kwehle ngamazinga ayi-1-2, futhi ukugaya kufanele kulungiswe, ngakho-ke usayizi womugqa wokugcina amagiya kufanele kube ukuwohloka okuphezulu kwegiya ngemuva kokucisha i-carburizing. Impela. Ngokuvamile, ukuhluka okukhulu kakhulu kuhlobene nekhono lenqubo yokushisa yezinto ezibonakalayo, inqubo yokwelapha ukushisa, ukwakheka kwegiya kanye nejometri yejometri, ngakho-ke inani elisele kufanele licabangele izici ezingenhla.
2. Igiya kumele libe nophahla oluthile empandeni, futhi kunezizathu ezintathu:
2. 1 Kusukela enqubweni yokugaya, kuyadingeka ukuthi kunqunywe impande ethile ezimpandeni ukuze kudlale indima ye-blade.
2. 2 Ngemuva kokuthi igiya selicishiwe, ukucindezelwa okusele kwegiya kuyacindezela, okuzuzisa kakhulu ukuthuthukisa amandla okugoba egiya, futhi impande yokugaya izoguqula ukucindezeleka okusele kwendawo ukuze kudonse ingcindezi, okuzokwenza yenza izinyo lesondo Amandla okulwa nokugoba ancishiswa cishe ngo-17-25%.
2. 3 Kusukela emandleni okugoba esondo, kuyadingeka ukuthi kube nempande ethile yempande yegiya. Uma ingekho impande yempande yempande, isinyathelo sempande sizokhiqiza izinyathelo, okuzoholela ekukhululweni okukhudlwana Ukugxila kokucindezeleka, okuthinta kakhulu ikhono lokulwa nokugoba kwegiya.
3. 3 Ubude obungabonakali begiya elingemuva
Kufanele kube isikhathi eside ngokwanele, ngoba impande igxilile, kungenzeka ukwenza ubude bokugaya begiya ngemuva kokugaya igiya, okuholela ekunciphiseni kwesisindo segiya, ngaleyo ndlela kukhiqize ukudlidliza nomsindo ngesikhathi senqubo ye-meshing. , futhi kunciphisa umthamo wokuthwala umthwalo wegiya. Ngakho-ke, igiya lokugaya kufanele libe nomugqa omude owanele oqhubekayo ukuze kuqinisekiswe ukusebenza kahle kwegiya.
Izinzuzo Zokugaya
1. Ngamagiya avunguzayo kanye namagiya e-quasi-bib, ukugaya kungafinyelela ukushintshana, akusadingeki ukuthi kusetshenziswe, futhi amagiya amazinyo kufanele asetshenziswe, ukuze ezinye izindleko zikwazi ukumelana;
2. Ukugaya kungathuthukisa ukunemba kwegiya, kuthuthukise ukunemba kokudluliselwa, futhi ukugoqa kungakhuphula kuphela ubulukhuni begiya;
3. Ukugaya kungasindisa imikhiqizo eminingi engakwazi ukubhoreka, kunciphise ukulahleka kwemfucuza okuningi;
4. Ezinsimbi eziningi ezifuywayo, akukho mfuneko, okuholela ekuguqulweni ngokweqile ngemva kokwelashwa kokushisa, ukusebenzisa inqubo yokugaya ukulungisa lo mthelela, futhi amazinyo ocwaningo awakwazi ukufeza lo mphumela;
5. Abakhiqizi bamagiya abethula ubuchwepheshe bokugaya e-China bathole izinzuzo ezinhle kakhulu zezomnotho; amabhizinisi amaningi athuthukile okukhiqiza amagiya e-spiral cone asebenzise izinqubo zokugaya:
6. Ngokuthuthukiswa kokusebenza kahle kokugaya, ukwanda kweqoqo lokukhiqiza, izindleko zokukhiqiza zizoncishiswa kakhulu
Fingqa
Akunakuphikwa ukuthi ukugaya kuhamba kancane kunokugqwala futhi kubiza kakhulu kunokuxhapha.
Isibonelo, i-pair of cone gears idinga imishini emibili yokugaya, igiya ngalinye lidinga imizuzu emibili; i-lapping nayo iyadingeka imizuzu emibili, kodwa umshini wokudonsa owodwa kuphela odingekayo. Ukwengeza, izindleko zomshini wokugaya ziphindwe kathathu kunezindleko zokudonsa umshini wokugaya.
Kodwa-ke, amazinga emfucuza kanye nezikhalazo zabathengi ezisetshenziswa ezindaweni ezithile zingu-1% kuphela noma ngaphansi, kuyilapho imikhiqizo elahlekayo ifinyelela ku-3-7%. Amagiya kadoti aqukethe izindleko zazo zonke izinqubo, kodwa futhi engeza izimali zezinto ezibonakalayo, ngakho-ke uma kucatshangelwa amanani emfucumfucu, ukugaya kunomnotho ongcono.
Eminyakeni emihlanu nje edlule, lezi zindlela ezimbili zokucubungula zazihluke kakhulu ngezindleko, zivumela amazinyo, kodwa namuhla, ucwaningo lubonisa ukuthi ngokuthuthukiswa kobuchwepheshe bemishini yomshini, ukukhiqizwa kwama-abrasives amasha okugaya amasondo, i-semi-finishing strategy Application kanye nokunye okuningi. ezinye izimpumelelo sezifinyelelwe, futhi ama-molar anekusasa eliqhakazile kakhulu, okwenza kube indlela yokucubungula ekhangayo kakhulu.
Isikhathi sokuthumela: Mar-11-2022