I-Belon Gear: I-Reverse Engineering Spiral Gear Sets ye-Gearbox

I-Shanghai Belon Machinery Co., Ltd. ube ngumdlali ohamba phambili emkhakheni wamagiya we-OEM anembayo,imiphini, kanye nezixazululo kusukela ngo-2010. Ukusebenzela izimboni ezifana nezolimo, izimoto, izimayini, izindiza, ezokwakha, amarobhothi, ezishintshayo, nokulawula ukunyakaza, i-Belon Gear iye yabonisa ngokungaguquki ubuchwepheshe bayo kanye nokusha. Enye yezinto eziphawulekayo ezizuzwe yile nkampani ubunjiniyela bayo obubuyisela emuva bamasethi amagiya ayi-spiral kuma-gearbox.

Ubunjiniyela obuhlehlayo kuyinqubo ebucayi ebandakanya ukuhlaziya umkhiqizo okhona ukuze uqonde ukwakheka kwawo, ukusebenza kwawo kanye namasu okukhiqiza. Ngobaigiya elivunguzayoamasethi, le nqubo iyinkimbinkimbi ikakhulukazi ngenxa yejometri eyinkimbinkimbi nokunemba okudingekayo. I-Belon Gear itshale imali eningi kubuchwepheshe obuthuthukile nakubasebenzi abanekhono ukuze benze lo msebenzi oyinselele.

Amagiya e-Spiral ziyizingxenye ezibalulekile kuma-gearbox, anikeza ukusebenza okuphezulu ngokusebenza kahle, ukuncishiswa komsindo, namandla okuthwala umthwalo. Ngokuhlehlisa ubunjiniyela lawa masethi wamagiya, i-Belon Gear iyakwazi ukuhlinzeka ngezixazululo ezenziwe ngokwezifiso ezihlangabezana nezidingo ezithile zamakhasimende ayo. Lokhu akubandakanyi nje ukuphindaphinda umklamo okhona kodwa futhi nokwenza ngcono kuwo ukuze kuthuthukiswe ukuqina nokusebenza.

Inqubo yobunjiniyela ehlehlayo iqala ngokuhlolwa okuphelele kwesethi yegiya elivunguzayo. Lokhu kubandakanya ukulinganisa ubukhulu, ukuhlaziya ukwakheka kwezinto ezibonakalayo, nokuqonda izici zokusebenza. I-Belon Gear isebenzisa imishini yesimanje ngale njongo, iqinisekisa ukunemba okuphezulu nokuthembeka.

Uma ukuhlola sekuqediwe, ithimba labaklami e-Belon Gear lidala imodeli enemininingwane ye-3D yesethi yegiya elisontekile. Le modeli isebenza njengesisekelo senqubo yokukhiqiza. Isoftware ye-CAD/CAM ethuthukisiwe isetshenziselwa ukuklama isethi yegiya, kucatshangelwa izici ezifana nephrofayili yamazinyo, iphimbo, kanye nezakhiwo ezibonakalayo.

Ukuzinikela kuka-Belon Gear ekunembeni nasekusunguleni izinto kuyenze yaba uzakwethu othembekile embonini yokukhiqiza amagiya. Amakhono ayo obunjiniyela ahlehlayo kumasethi egiya elivunguzayo awubufakazi bobuchwepheshe bayo nokuzinikela ekunikezeni izixazululo zekhwalithi ephezulu zamabhokisi kagiya. Ngokutshalwa kwezimali okuqhubekayo kwezobuchwepheshe nethalente, i-Belon Gear ikulungele ukuqhubeka nokuhola indlela ephuhleni yokukhiqiza amagiya.

Ngemva kokudala imodeli ye-3D enemininingwane esekelwe kudatha yobunjiniyela obuhlanekezelwe, ithimba labaklami e-Belon Gear liqala inqubo ephindaphindayo yokucwenga idizayini yegiya. Lokhu kuhlanganisa nokwenza kahle amapharamitha ahlukahlukene njengephrofayili yezinyo, i-modulus, i-engeli yokucindezela, i-spiral angle, nokuguqulwa kweflank yezinyo ukuze kuthuthukiswe umthamo wegiya lokuthwala umthwalo, ukushelela kokusebenza, namandla okunciphisa umsindo.

I-modulus, okuyisilinganiso senombolo yezinyo nobubanzi begiya, idlala indima ebalulekile ekunqumeni usayizi wegiya nokuma kwezinyo. I-Belon Gear ikhetha ngokucophelela i-modulus ngokusekelwe ku-torque kagesi, isilinganiso sokudlulisela, nendawo yokusebenza ukuze iqinisekise ukuthi isethi yegiya ihlangabezana nezidingo eziqondile zeklayenti.

I-engeli yokucindezela, okuyi-engeli ephakathi komugqa wesenzo kanye ne-tangent kuya kusiyingi se-pitch endaweni othintana nayo, ithinta amandla nokusebenza kahle kwegiya. I-Belon Gear ilungiselela le engeli ukuze ibhalansise ukusatshalaliswa komthwalo futhi inciphise ukuguga.

I-spiral angle, okuyi-engeli ephakathi kwamazinyo e-helical kanye ne-axis yegiya, inomthelela ekwehliseni amandla egiya axial kanye nokucindezela umsindo. I-Belon Gear ilungisa ngokucophelela le engeli ukuze ifinyelele izici zokusebenza ezifiselekayo.

Ngokungeziwe kulawa mapharamitha, i-Belon Gear iphinde icabangele ukukhethwa kwezinto, izinqubo zokwelashwa kokushisa, nezindlela zokuqeda ngaphezulu ukuze kuthuthukiswe ukuqina nokusebenza kwesethi yegiya. Le nkampani isebenzisa izinto zekhwalithi ephezulu njengensimbi ye-alloy, i-carbon steel, nensimbi engagqwali, kuya ngezidingo ezithile zohlelo lokusebenza.

Uma umklamo usuphothuliwe, i-Belon Gear iqhubekela esigabeni sokukhiqiza. Izikhungo zemishini ezithuthukisiwe ze-CNC kanye nemishini yokugaya enembayo isetshenziswa ukuze kukhiqizwe amasethi egiya abe emazingeni aphezulu okunemba nekhwalithi. Izinyathelo eziqinile zokulawula ikhwalithi ziyasetshenziswa kuyo yonke inqubo yokukhiqiza ukuze kuqinisekiswe ukuthi isethi yegiya ngalinye liyahlangabezana noma lidlule lokho okulindelwe yikhasimende.

Sengiphetha, inqubo yokuklama igiya elivunguzayo le-Belon Gear iyindlela ebanzi necophelelayo ehlanganisa ubuchwepheshe bobunjiniyela obuhlehlayo, amasu okuklama athuthukile, namandla okukhiqiza anembayo. Ukuzinikela kwenkampani ekusunguleni izinto ezintsha nokunemba kuyenze yaba umholi othembekile embonini yokukhiqiza amagiya, ihlinzeka ngezixazululo ezisezingeni eliphezulu zamabhokisi kagiya nezinye izinhlelo zokusebenza ezibalulekile.