I-Belon Gear: Reverse Engineering Spiral Gear sets for gearbox

UShanghai Belon Machchchery Co, Ltd. ube ngumdlali oholayo emkhakheni we-OEM Giars ephezulu kakhulu,Imiphimbo, nezixazululo kusukela ngo-2010. Ukusebenzela izimboni ezinjengezolimo, izimoto, izimayini, izindiza, ukwakhiwa, amarobhothi, ezenzakalelayo, nokulawulwa kokunyakaza, i-belon gey, i-belon gear ibonise njalo ubuchwepheshe bayo nokusungula izinto ezintsha. Enye yezimpumelelo eziphawuleka zenkampani ingubunjiniyela bawo bokubuyela emuva kwama-spiral gree ama-gearbox.

Ubuchwepheshe Buse reverse kuyinqubo ebalulekile ehilela ukuhlaziya umkhiqizo okhona ukuze uqonde ukwakheka kwawo, ukusebenza, kanye namasu okukhiqiza. IngomaneSpiral GearAmasethi, le nqubo iyinkimbinkimbi kakhulu ngenxa ye-geometry eyinkimbinkimbi kanye nokunemba okudingekayo. I-Belon Gear itshale imali kakhulu kubuchwepheshe obuthuthukile nakumsebenzi onekhono ukwenza lo msebenzi oyinselele.

Kuvunguza amagiya ziyizakhi ezibalulekile kuma-gearbox, zinikeza ukusebenza okuphezulu ngokuya ngokusebenza kahle, ukuncishiswa komsindo, kanye nomthamo ophethe umthwalo. Ngobunjiniyela emuva kwale amasethi egiya, i-Belon Gear iyakwazi ukuhlinzeka ngezixazululo ezenziwe ngezifiso ezihlangabezana nezidingo ezithile zamakhasimende alo. Lokhu akubandakanyi kuphela ukuphindaphinda ukwakheka okukhona kepha futhi kuthuthukise phezu kwalo ukuze kuthuthukiswe ukuqina nokusebenza.

Inqubo yokubuyiselwa emuva ubunjiniyela iqala ngokuhlolwa okuphelele kwesethi ye-Spiral Gear ekhona. Lokhu kufaka phakathi ubukhulu bokulinganisa, ukuhlaziya ukwakheka kwezinto ezibonakalayo, nokuqonda izici zokusebenza. I-Belon Giar isebenzisa imishini yombuso ngale njongo, iqinisekisa ukunemba okuphezulu nokwethembeka.

Lapho ukuhlolwa sekuqediwe, ithimba lokuklama eLlon Gear lidala imodeli enemininingwane ye-3D ye-Spiral Gear Set. Le modeli isebenza njengesisekelo senqubo yokukhiqiza. Isoftware ye-CAD / CAM ethuthukisiwe isetshenziselwa ukuklama isethi yegiya, kucatshangelwa izici ezifana nephrofayili yezinyo, iphimbo, kanye nezinto ezibonakalayo.

Ukuzibophezela kwe-Belon Gear ngokunemba nokuqamba kabusha kukwenze kwaba umlingani othembekile embonini yokukhiqiza amagiya. Amakhono ayo wobunjiniyela abucayi wama-Spiral Gear Sets anguTestamente kubuchwepheshe bayo nokuzinikela kwawo ekuhlinzekeni izixazululo ezisezingeni eliphakeme zama-gearbox. Ngokutshala imali okuqhubekayo kwezobuchwepheshe kanye nethalente, amagiya we-belon alungele ukuqhubeka nokuhola indlela yokukhiqiza ama-tue.

Ngemuva kokudala imodeli enemininingwane ye-3D ngokususelwa kwimininingwane esetshenzisiwe yezobunjiniyela, ithimba le-Design eBelon Gygy liqala inqubo ebonakalayo yokucwilisa ukwakhiwa kwegiya. Lokhu kufaka ukunxusa amapharamitha ahlukahlukene anjengephrofayili yezinyo, i-modulus, i-angle yokucindezela, i-angle ye-spiral, kanye nezinyo lokuguqulwa kwamazinyo ukuthuthukisa umthamo ophethe umthwalo wegiya, ubushelelezi obusebenzayo, kanye namandla okunciphisa umsindo.

I-modulus, okuyisilinganiso senombolo yezinyo egiya ububanzi, idlala indima ebalulekile ekutholeni usayizi wegiya kanye nokwakheka kwamazinyo. I-Belon Gy Gear ikhetha ngokucophelela i-modulus ngokususelwa ku-torque yokuhambisa, isilinganiso sokuhambisa, nendawo yokusebenza ukuze uqinisekise ukuthi isethi yegiya ihlangabezana nezidingo ezithile zeklayenti.

I-angle yokucindezela, okuyi-angle phakathi komugqa wesenzo kanye ne-tangent kumbuthano we-pitch endaweni yokuxhumana, kuthinta amandla okusebenza kanye nokusebenza kahle kwegiya. I-Belon gey yenza le angle ukulinganisa ukusatshalaliswa komthwalo futhi kunciphise ukugqoka.

I-angle ewuvunguza, okuyi-angle phakathi kwamazinyo we-helical kanye ne-axis yegiya, kunomthelela ekunciphiseni kwamandla we-axial force kanye nomsindo. I-Belon gear iguqula kahle le angle ukuze ifinyelele ezicini zokusebenza ezifunwayo.

Ngaphezu kwalawa mapharamitha, i-Belon Gear ibheka nokukhethwa kwezinto ezibonakalayo, izinqubo zokwelashwa kokushisa, kanye namasu wokuqeda indawo aqede ukuthuthukisa ukuqina kokuqina kwegiya nokusebenza. Le nkampani isebenzisa izinto ezisezingeni eliphakeme njengensimbi yensimbi, insimbi yekhabhoni, nensimbi engenasici, kuya ngezidingo ezithile zohlelo lokusebenza.

Lapho umklamo usuphothuliwe, i-Belon Gear iqhubeka esigabeni sokukhiqiza. Izikhungo zemishini ye-CNC ezithuthukisiwe kanye nemishini yokugaya ngokunembe iyasebenza ukukhiqiza amasethi egiya kumazinga aphezulu okunemba nekhwalithi. Izindlela zokulawula ezisezingeni eliphakeme zisetshenziswa kuyo yonke inqubo yokukhiqiza ukuze uqinisekise ukuthi amagiya ngakunye ahlangana noma adlule okulindelwe kweklayenti.

Ekuphetheni, inqubo ye-Belon Gear's Spiral Design Design iyindlela ephelele futhi ethembekile ehlanganisa ubuchwepheshe bokubuyiselwa kobunjiniyela, amasu wokuqamba athuthukile, kanye namakhono okukhiqiza ngokunemba. Ukuzinikezela kwenkampani ekusukeni nokunemba kuye kwakwenza kwaba ngumholi othembekile embonini yokukhiqiza amagiya, ukuhlinzeka ngezixazululo ezisezingeni eliphakeme zama-gearbox nezinye izinhlelo ezibucayi.