Igiyaukuguqulwa kwephrofayili yamazinyo kuyisici esibalulekile sokwakheka kwegiya, ukuthuthukisa ukusebenza ngokunciphisa umsindo, ukudlidliza, nokugxilisa ingqondo yengcindezi. Lesi sihloko sidingida izibalo ezibalulekile kanye nokucatshangelwa okuhilelekile ekuklameni amaphrofayili amazinyo egiya aguquliwe.

1. Inhloso Yokuguqulwa Kwephrofayela Yezinyo

Ukuguqulwa kwephrofayili yamazinyo ngokuyinhloko kwenziwa ukuze kunxeshezelwe ukuchezuka kokukhiqiza, ukungahambi kahle, nokonakala okunwebekayo ngaphansi komthwalo. Izinjongo eziyinhloko zihlanganisa:

• Ukunciphisa amaphutha okudlulisela
• Ukunciphisa umsindo wegiya nokudlidliza
• Ithuthukisa ukusatshalaliswa komthwalo
• Ukwandisa isikhathi sokuphila kwegiya Ngokwencazelo yokuqina kwe-meshing yegiya, ukuwohloka okunwebekayo kwamazinyo egiya kungalinganiswa nefomula elandelayo: δa - ukuguqulwa kwezinyo nokunwebeka, μm; I-KA - Sebenzisa isici, bhekisa ku-ISO6336-1; wt - umthwalo ngeyunithi ngayinye ububanzi bezinyo, N/mm,wt=Ft/b; I-Ft - amandla e-tangential egiyeni, N; b - ububanzi bezinyo obusebenzayo begiya, mm; c '- ukuqina kwemeshi yezinyo lepheya elilodwa, N/(mm·μm); cγ – Isilinganiso sokuqina kwe-meshing, N/(mm·μm).Spur Gear

I-Bevel Gear

• I-Tip Relief: Ukukhipha impahla esihlokweni sezinyo legiya ukuvimbela ukuphazamiseka phakathi ne-meshing.
• Impande Relief: Ukushintsha ingxenye yempande ukunciphisa ukugxilisa ingqondo nokuthuthukisa amandla.
• Ukuthweswa imiqhele okuholayo: Ukusebenzisa ukugoba okuncane ngobubanzi bezinyo ukuze kuhlangatshezwe ukungaqondi kahle.
• Ukuthweswa Umqhele Kwephrofayela: Sethula i-curvature eduze kwephrofayela ye-involute ukunciphisa ukucindezeleka onqenqemeni lokuxhumana.

3. Design Izibalo

Ukulungiswa kwephrofayela yezinyo legiya ngokuvamile kubalwa kusetshenziswa izindlela zokuhlaziya, ukulingisa, nokuqinisekisa kokuhlola. Kucatshangelwa amapharamitha alandelayo:

• Inani Lokushintsha (Δ): Ukujula kwento ekhishiwe endaweni yezinyo, ngokuvamile kusuka kuma-microns angu-5 kuya kwangu-50 kuye ngezimo zomthwalo.
• Isici Sokusabalalisa Umthwalo (K): Inquma ukuthi ingcindezi yokuxhumana isatshalaliswa kanjani endaweni yezinyo eshintshiwe.
• Iphutha Lokudlulisela (TE): Kuchazwa njengokuchezuka kokunyakaza kwangempela kusuka ekunyakazeni okufanele, kuncishiswe ukuguqulwa kwephrofayela okwenziwe ngokugcwele.
• I-Finite Element Analysis (FEA): Isetshenziselwa ukulingisa ukusatshalaliswa kwengcindezi nokuqinisekisa ukuguqulwa ngaphambi kokukhiqiza.

4. Ukucabangela Ukuklama

• Imibandela Yokulayisha: Inani lokuguqulwa lincike emthwalweni osetshenzisiwe kanye nokuphambuka okulindelekile.
• Ukukhiqiza Ukubekezelelana: Ukunemba komshini nokugaya kuyadingeka ukuze kuzuzwe ukuguqulwa okufunayo.
• Izinto ezibonakalayo: Ukuqina nokunwebeka kwezinto zamagiya kuthonya ukusebenza kahle kokulungiswa kwephrofayela.
• Imvelo Yokusebenza: Izinhlelo zokusebenza ezinesivinini esikhulu nezilayisha kakhulu zidinga ukuguqulwa okunembe kakhudlwana.

5. Ukuguqulwa kwephrofayela yezinyo kubalulekile ekuthuthukiseni ukusebenza kwegiya, ukunciphisa umsindo, nokuthuthukisa ukuqina. Ukuguqulwa okuklanywe kahle, okusekelwe izibalo ezinembile nemifanekiso, kuqinisekisa impilo ende nokusebenza kahle kwamagiya ekusetshenzisweni okuhlukahlukene.

Ngokucabangela izimo zomthwalo, izakhiwo zezinto ezibonakalayo, nezindlela zokukhiqiza ezinembayo, onjiniyela bangakwazi ukufeza ukusebenza kahle kwegiya kuyilapho benciphisa izinkinga zokusebenza.