Ukugaya kwamazinyo we-kinson

Lapho inani lamazinyo, i-modulus, i-angle yokucindezela, i-helix angle kanye nemisebe yekhanda le-heater kuyafana, amandla e-arc contour amazinyo akhazimulayo namazinyo e-contour aseKinberg afanayo. Izizathu zimi ngalendlela elandelayo:

1). Izindlela zokubala amandla ziyefana: ukukhanya kanye ne-kinberg zithuthukise okwazo izindlela zokubala amandla zamagiya we-spiral bevel amagiya, futhi ahlanganise isoftware yokuhlaziya yegiya ehambisanayo. Kepha bonke basebenzisa ifomula yeHertz ukubala ukucindezelwa kokuxhumana komhlaba; Sebenzisa indlela ye-tangent engu-30-degree ukuthola isigaba esiyingozi, yenza umthwalo wethiphu yezinyo ukubala ukuxhumeka kwezimpande zempande yokugoqa, bese usebenzisa i-cylindrical gear yokuqina kwe-cylindcation kanye nokuqina komhlaba okuphezulu kanye nokuqina komhlaba wokugoba izinyo lokugcwala kwamagiya we-bevel amagiya.

2). Uhlelo lwamazinyo wendabuko le-Gluason libala amapharamitha angenalutho ngomomotela wokuphela kwesiphelo esikhulu, njengokuphakama kwe-tip, ubude bempande buphakeme, ngenkathi i-kinberg iphakama i-gear ingenakho ngokusho kwe-modulus ejwayelekile. ipharamitha. Izinga le-Agma Gear Design Literal lihlanganisa indlela yokuqamba ye-Spiral Bevel Gear Blank, futhi amapharamitha angenalutho e-gear aklanyelwe ngokuya nge-modulus ejwayelekile ye-modulus ye-gear. Ngakho-ke, kumagiya we-bevel anophengo afanayo namapharamitha ayisisekelo (anjengokuthi: inani lamazinyo, i-midpoint angle angle, noma ngabe i-hlobo luni lwamazinyo olusetshenziswayo, isigaba esijwayelekile se-midpoint, ubukhulu be-midpoint Ubukhulu bufana ngokufanayo; Futhi amapharamitha egiya elilinganayo le-cylindrical esigabeni se-midpoint awashintshiwe (amapharamitha ama-cylindrical gear ahlobene kuphela nenombolo yamazinyo ahlobene), ngakho-ke i-angpoint ye-helix yegiya ihlobene), ngakho-ke i-mainpoint angle angle angle), ngakho-ke i-angpoint ye-helix esetshenziswayo, ngakho-ke amapharamitha wesimo sezinyo asetshenziswa ekuhlolweni kwamandla ezinhle kakhulu zezinyo zamazinyo afanayo.

3). Lapho amapharamitha ayisisekelo amagiya afanayo, ngenxa yokulinganiselwa kobubanzi bezinyo ezansi kwe-groove engezansi, i-radius ekhoneni lethiphu yethuluzi lincane kunaleso sokwakhiwa kwegiya leGleason. Ngakho-ke, i-radius ye-arc ngokweqile yempande yezinyo incane. Ngokusho kokuhlaziywa kwegiya kanye nokuhlangenwe nakho okusebenzayo, kusetshenziswa i-radius enkulu ye-TOOL Ekhaleni i-arc engakhuphula irediyo ye-arc eyeqile ye-arc ye-foot mpande futhi ithuthukise ukumelana kwegiya.

Ngoba imishini yokunemba ye-kinberg cycloidal amagiya we-bevel amagiya ama-bevel anganikezwa kuphela ngezindawo ezinzima zamazinyo, kanti amagiya we-gleason ayindilinga are Futhi ukushelela ngokweqile phakathi kwezinyo lamazinyo kunciphisa amathuba okugxila kwengcindezi kumagiya, kunciphisa ubulukhuni bendawo yezinyo (kungafinyelela ku-ra ≦ 0.6um) futhi kuthuthukise ukunemba kwebanga le-Gear (kungafinyelela ku-Index ukunemba kwebanga). Ngale ndlela, umthamo wokuthwala amagiya kanye nekhono lendawo yezinyo ukumelana nokudonswa kwe-gluing kungathuthukiswa.

4). I-Quasi-Ebangela Izinyo Amazinyo I-Bevel Gear ezamukelwa yi-Klingenberg ezinsukwini zokuqala zinokuzwela okuphansi kwiphutha lokufaka lamagiya amagiya kanye nokwehla kwe-tear gear ngoba umugqa wezinyo wokuqonda. Ngenxa yezizathu zokukhiqiza, lolu hlelo lwamazinyo lusetshenziswa kuphela kwezinye izinkambu ezikhethekile. Yize i-Klingenberg's Twerine Line manje ingu-EpicyCloid enwetshiwe, futhi umugqa wamazinyo wohlelo lwamazinyo we-Gleason yi-arc, kuzohlala kukhona iphuzu emigqeni emibili yezinyo ekwanelisa imibandela yokubandakanya izinyo lamazinyo. Amagiya aklanywe futhi acutshungulwe ngokusho kohlelo lwe-kinberg yezinyo, "iphuzu" kulayini wamazinyo agculisane ne-ger ye-turen ye-ture company, ngokuzwakala kwe-gernow gerform nge-arc yezinyo, ngakho-ke i-gerry gerformation enomugqa wezinyo we-ture, ngakho-ke i-gerry isebenza ngokukhetha ikhanda elincane, ukuze i- "phuzu" Umugqa wamazinyo ohlangabezana nesimo esibangelwa endaweni ephakathi nendawo kanye nokuphela okukhulu kwendawo yezinyo. Phakathi, kuqinisekiswa ukuthi amagiya anokumelana okufanayo namaphutha wokufaka kanye nokuguqulwa kwebhokisi njengamagiya we-Kling Berger. Njengoba i-radius yekhanda le-cuter gleashing gleason fleason arc amagiya anokuphakama kuncane kunalokho ngamaginga amakhono ngamapharamitha afanayo, "iphuzu" elinelisa phakathi komphakathi kanye nokuphela okukhulu kwendawo enkulu. Ngalesi sikhathi, amandla nokusebenza kwamagiya kuyathuthuka.

5). Esikhathini esedlule, abanye abantu babecabanga ukuthi uhlelo lwamazinyo okukhazi lwe-module geyimu lungaphansi kohlelo lwe-kinberg yezinyo, ikakhulukazi ngenxa yezizathu ezilandelayo:

①. Amagilosi Klingenberg ahlaselwa ngemuva kokwelashwa okushisa, kepha amazinyo acwebezelayo acutshungulwa ngamagiya we-glides awaqediwe ngemuva kokwelashwa okushisa, futhi ukunemba akukuhle njengokuphila kwangaphambili.

②. I-radius yekhanda le-cuter for ukucubungula amazinyo we-shrinkage inkulu kuneyamazinyo eKinberg, futhi amandla egiya ambi kakhulu; Kodwa-ke, i-radius yekhanda le-cuter enamazinyo e-arc ayindilinga lincane kunalokho ukucubungula amazinyo acwebezelayo, okufana nalawo mazinyo aseKinberg. I-radius yekhanda le-cutter elenziwe lilingana.

③. Isikhafu esisetshenziselwa ukuncoma amagiya nge-modulus encane kanye nenani elikhulu lamazinyo lapho ububanzi be-ture-modulus busebenzisa i-modulus enkulu kanye ne-gramu amandla okugoba ama-limburg mkhulu kunalokho kwe-limebsg kukhulu kunaleyo nkundla.

Njengamanje, ukwakheka kwamagiya ngokuyisisekelo kwamukela indlela kaKleinberg, ngaphandle kokuthi umugqa wamazinyo uguqulwe kusuka ku-epihycloid endisiwe e-arc, amazinyo asemhlabathini ngemuva kokwelashwa okushisa.