Njengoba ukusunduza kwamandla avuselelekayo emhlabeni wonke kushesha, isidingo sezingxenye ezithembekile nezihlala isikhathi eside ezinhlelweni zamandla omoya asikaze sibe phezulu. I-Belon Gear iyaziqhenya ngokumemezela ukuthuthukiswa okuphumelelayo kanye nokulethwa kwamagiya anamandla aphezulu ngokwezifiso zezinhlelo zamagiya e-turbine yomoya, okusekela umkhakha wamandla ahlanzekile ngokunemba kanye nobunjiniyela bezinga lomhlaba.

Izixazululo Zokuklama Imishini Yomoya Ye-Turbine

Ukusebenza kanye nokuphila kwenkonzo kwama-turbine omoya kuhlobene kakhulu nekhwalithi yomklamo wegiya lawo. Amagiya ayizingxenye eziyisisekelo ku-drivetrain, okwenza kube lula ukuguqulwa kokunyakaza kwe-rotor ngesivinini esiphansi kube ukujikeleza kwesivinini esiphezulu okudingekayo ekukhiqizweni kukagesi. Izinhlobo ezine zamagiya eziyinhloko zivame ukusetshenziswa ezinhlelweni zama-turbine omoya: amagiya eplanethi, amagiya e-helical, amagiya e-bevel, kanye namagiya e-spur ngalinye likhethelwe imisebenzi ethile ngaphakathi kwe-turbine.

Amagiya e-Spurngamaphrofayili azo aqondile, ayindlela elula futhi engabizi kakhulu. Nakuba kulula ukuklama, avame ukudala umsindo omkhulu futhi awafaneleki kangako ekusetshenzisweni kwesivinini esikhulu nomthwalo omkhulu.

Amagiya e-Helicalinikeza enye indlela ethuthukisiwe ngokufaka amazinyo aqondile, okuvumela ukubopha kahle, amakhono amakhulu esivinini, kanye nomsindo ophansi wokusebenza. Ngenxa yalokho, asetshenziswa kabanzi kuma-gearbox e-wind turbine lapho kudingeka khona ukusebenza okuthule nokusebenza kahle.

Amagiya e-BevelZenzelwe ukudlulisa ukunyakaza phakathi kwemishayo ebekwe nge-engeli, ngokuvamile ama-degree angu-90. Zidlala indima ebalulekile ezinhlelweni ezisizayo zama-wind turbine, njenge-yaw kanye ne-pitch mechanisms, ezilungisa ukuqondiswa kwe-blade kanye nesiqondiso.

Imishini yeplanethiizinhlelo zakhiwe yigiya lelanga eliphakathi elizungezwe amagiya amaningi eplanethi azungezayo. Lezi zilungiselelo ezincane, eziqinile ze-torque zivame ukusetshenziswa kugiya legiya eliyinhloko lama-turbine amakhulu omoya ngenxa yekhono lawo lokusingatha imithwalo ephezulu ngenkathi egcina ukuzinza nokusebenza kahle.

Lapho beklama amagiya okusetshenziswa kwe-wind turbine, onjiniyela kumele bacabangele izici eziningana ezibalulekile: amandla okuthwala umthwalo, ukusebenza kahle kwemishini, amandla esakhiwo, kanye nokusebenza kwe-acoustic. Ibhokisi lamagiya kumele libekezelele ukucindezeleka okuqhubekayo kanye ne-torque evela ezimweni zomoya eziguquguqukayo ngenkathi lidlulisela amandla ngempumelelo kujeneretha. Ngesikhathi esifanayo, kufanele lenziwe ngendlela yokuthi lisekele ukusebenza kwesikhathi eside okuvame ukuba yiminyaka engama-20 noma ngaphezulu ngaphandle kokuguguleka ngokweqile noma ukuwohloka kokusebenza.

Ukukhiqizwa kwegiya lepayipi lomoya

Ngaphezu kwamagiya ngokwawo, uhlelo lwe-shaft, ama-bearings, i-lubrication, kanye nokuphathwa kwe-thermal kuyizinto ezibalulekile zokuhlanganiswa kwe-gearbox. I-shaft eyinhloko ixhuma i-rotor ne-gearbox, kuyilapho ama-bearings asebenza kahle enciphisa ukungqubuzana futhi agcine ukuhambisana ngaphansi komthwalo. I-lubrication ephumelelayo iyadingeka ukunciphisa ukuguguleka kwamazinyo egiya nokuvimbela ukushisa ngokweqile. Izinhlelo zokupholisa ezihlanganisiwe ziqinisekisa ukuzinza kwe-thermal ngokuqeda ukushisa okukhiqizwa ngesikhathi sokusebenza kwe-load ephezulu.

Ama-gearbox e-wind turbine abalulekile ekuguquleni amandla omoya asheshayo abe amandla okujikeleza asheshayo adingwa yijeneretha. Njengoba esebenza ngaphansi kwemithwalo emikhulu, izimo zomoya ezishintshashintshayo, kanye namazinga okushisa ahlukahlukene, lezi zinhlelo zamagiya zidinga ukuqina okumangalisayo, amandla aphezulu e-torque, kanye ne-gear meshing engenaphutha. I-Belon Gear yakhethwa ngumkhiqizi omkhulu wemishini yamandla avuselelekayo ukuze ikhiqize uchungechunge lwamagiya amakhulu anobubanzi obuyindilinga kanye namaplanethi aklanyelwe impilo yenkonzo ende kanye nezidingo zokunakekelwa ezincishisiwe.

Ukuze kuhlangatshezwane nezinselele zobuchwepheshe zalo msebenzi, ithimba lethu lobunjiniyela libambisene eduze neklayenti ukuze lenze ngcono ukukhethwa kwezinto zegiya, i-geometry yamazinyo, kanye nezinqubo zokwelashwa kwendawo. Amagiya akhiqizwa kusetshenziswa i-42CrMo4 kanye ne-18CrNiMo7 6, izinto ezaziwa ngokumelana nokukhathala kwazo okuhle kakhulu kanye nokuqina. Izinqubo ezithuthukisiwe zokugaya nokugaya zisetshenziswe ukuqinisekisa ubulukhuni bendawo yamazinyo ngaphezu kwe-HRC 58, kuyilapho kugcinwa ukuqina kwengaphakathi kubalulekile ekumunceni imithwalo yokushaqeka.

Ukunemba kubaluleke kakhulu kuma-gearbox e-wind turbine. I-Belon Gear isebenzisa ukulawulwa kwekhwalithi okuqinile isebenzisa imishini yokuhlola yobuchwepheshe obuphezulu okuhlanganisaIgiya leKlingelnbergizikhungo zokulinganisa, ama-CMM, kanye nokuhlolwa kwezinhlayiya ze-magnetic. Igiya ngalinye lihlolwe kahle ukuphambuka kwephrofayili, iphutha lephimbo, kanye nokuphela kwendawo, kwafezwa ukunemba kwegiya kuze kufike ku-DIN 6 standard, okubaluleke kakhulu ekunciphiseni umsindo kanye nokuguguleka ekusebenzeni kwesivinini esikhulu.

Ngaphezu kwalokho, ithimba lethu liphumelele ukunciphisa isikhathi sokuhola ngokwenza ngcono umsebenzi futhi lihlanganise ukusika kwethu imishini yasekhaya, ukwelashwa kokushisa, kanye nezindawo zokugcina zokugaya. Lonke iphrojekthi, kusukela ekubuyekezweni kobuchwepheshe kuya ekulethweni kokugcina, yaqedwa ngezinsuku ezingu-45 kuphela, okubonisa ukuzibophezela kwethu ekukhiqizeni imishini okusheshayo, okuguquguqukayo, nokuthembekile.

Ukulethwa kwalezi zimoto kuphawula elinye igxathu elikhulu ekusekeleni okuqhubekayo kweBelon Gear emkhakheni wamandla aluhlaza. Sizizwa sihloniphekile ukufaka isandla ekuguqukeni komhlaba wonke ukuya emandleni azinzile ngokuhlinzeka ngezingxenye ezibalulekile ze-drivetrain ezihlangabezana nezindinganiso eziphakeme kakhulu zokuthembeka nokusebenza.

Njengoba kutshalwa imali okwandayo kwingqalasizinda yamandla omoya emhlabeni jikelele, iBelon Gear iyaqhubeka nokwandisa amakhono ayo ekukhiqizweni kwegiya elikhulu lamamojula, imishini yokunemba, kanye nesayensi yezinto ezibonakalayo. Izixazululo zethu manje zikhonza amaphrojekthi e-wind turbine eYurophu, eNingizimu Melika, naseNingizimu-mpumalanga ye-Asia, ziletha inani ngekhwalithi kanye nobuchwepheshe obuhle.

Kwa-Belon Gear, sihlinzeka ngekusasa lamandla avuselelekayo igiya ngalinye ngesikhathi