Uma uhlola izindleko zamagiya ekukhiqizeni noma ekuthengeni, kubalulekile ukuqonda izici eziningi ezifaka isandla emananini amagiya. Amagiya angase abonakale elula, kodwa inqubo yokukhiqiza iyinkimbinkimbi futhi ihilela ubunjiniyela obuningi kanye nokulawula ikhwalithi. Izici ezibaluleke kakhulu ezithinta amanani amagiya zifaka phakathi ukukhethwa kwezinto, inqubo yokwelapha ukushisa, izinga lekhwalithi yamagiya, imodyuli, inani lamazinyo, kanye nokubekezelelana kobukhulu.

1. Ukukhethwa Kwezinto Ezibalulekile

Uhlobo lwezinto ezisetshenziswa ekukhiqizweni kwemishini lungenye yezinto ezibaluleke kakhulu ezibangela izindleko. Izinto ezivamile zemishini zifaka phakathi insimbi yekhabhoni, insimbi ye-alloy (njenge-20CrMnTi noma i-42CrMo), insimbi engagqwali, ithusi, kanye nepulasitiki yobunjiniyela. Amagiya asebenza kahle asetshenziswa ezimotweni, ezindizayo, noma kumarobhothi avame ukudinga izinsimbi ze-alloy ezinamandla aphezulu nokuqina, okubiza kakhulu. Ngaphezu kwalokho, ukutholakala kwezinto zokusetshenziswa kanye nokushintshashintsha kwamanani emakethe nakho kuthinta izindleko zemishini iyonke.

2. Ukwelashwa Kokushisa

Ukwelashwa ngokushisa kudlala indima ebalulekile ekunqumeni ubulukhuni, ukumelana nokuguguleka, kanye namandla okukhathala kwamagiya. Izindlela ezifana nokushiswa kwe-carburizing, i-nitriding, ukucima kanye nokushisa, kanye nokuqina kwe-induction kuthuthukisa izakhiwo zemishini yegiya kodwa futhi kwengeza ezindleleni zokukhiqiza. Isibonelo, amagiya ashiswa nge-carburing futhi agayiwe ngokuvamile abiza kakhulu ngenxa yezinyathelo ezengeziwe zokucubungula kanye nokulawulwa kwekhwalithi okuqinile. Uhlobo kanye nobunzima bokwelashwa ngokushisa kuthinta ngqo amanani ngokusekelwe ekusetshenzisweni kwamandla, isikhathi somjikelezo, kanye nokunemba kwenqubo.

3. Izinga Lekhwalithi Yegiya

Ikhwalithi yegiya ichazwa yizindinganiso ezifana ne-AGMA, ISO, noma i-DIN. Amagiya anembile kakhulu (isb., i-ISO grade 6 noma i-AGMA class 12 nangaphezulu) adinga izinqubo zomshini ezithuthukisiwe njengokugaya noma ukulola amagiya, kanye nokuhlolwa kwekhwalithi okuqinile okuhlanganisa ukuhlolwa kwephrofayili kanye ne-lead. Lawa mazinga ekhwalithi aphezulu andisa izindleko zokukhiqiza ngenxa yokubekezelelana okuqinile, ukuqedwa kwendawo okuthuthukisiwe, kanye nokuphambuka okuphansi okuvunyelwe. Ngenxa yalokho, ukunemba okungcono kwamagiya kuvame ukuza nentengo ephezulu.

4. Imodyuli kanye nenani lamazinyo

Imojula yegiya (iyunithi ye-metric emele usayizi wamazinyo egiya) kanye nenani lamazinyo kuthinta ngqo usayizi nesisindo segiya, kanye nobunzima bomshini wokusika. Amamojula amakhulu adinga imishini eminingi nezinto ezisindayo zokusika. Amagiya anamazinyo amancane kakhulu noma amakhulu kakhulu angaba yinselele kakhulu ukuwakhiqiza futhi angadinga amathuluzi enziwe ngokwezifiso, okwandisa izindleko. Ngaphezu kwalokho, amaphrofayili akhethekile amazinyo noma imiklamo eguquliwe enomqhele, i-helical, noma i-helical ephindwe kabili inyusa intengo.

5. Ukubekezelelana Okunezilinganiso kanye Nokuqedwa Komphezulu

Ukubekezelelana okuqinile kwephrofayili yamazinyo, iphimbo, kanye nokuqina kudinga imishini ye-CNC enembile kanye namathuluzi okusika asezingeni eliphezulu. Ukugcina ukubekezelelana okuqhubekayo kulo lonke iqembu nakho kwandisa isikhathi sokuhlola kanye nezindleko zokulungisa kabusha. Ngaphezu kwalokho, izidingo zokuqeda ubuso, njengamazinyo aphansi noma acwebezelayo, zithuthukisa ukusebenza kwegiya kodwa zidinga isikhathi esengeziwe sokucubungula kanye nemishini ephezulu. Ukubekezelelana kanye nokuqedela kuthinta ngqo izinga lokuqinisekiswa kwekhwalithi kanye nentengo yegiya ekugcineni.

Intengo yegiya ithonywa yinhlanganisela yezincazelo zobuchwepheshe kanye nezidingo zokukhiqiza. Ukukhetha izinto ezifanele, ukukhetha ukwelashwa kokushisa okufanele, ukufeza izinga lekhwalithi elifunekayo, kanye nokulinganisa usayizi wemojula, inani lamazinyo, kanye nokubekezelelana kungashintsha kakhulu izindleko zokukhiqiza. Kubathengi nonjiniyela, ukuqonda lezi zici kubalulekile ukuze kwenziwe izinqumo ezingabizi kakhulu ngaphandle kokubeka engcupheni ukusebenza noma ukuthembeka. Kwa-Belon Gear, sisebenzisana eduze namakhasimende ethu ukuze senze ngcono lezi zinto futhi sinikeze izixazululo zegiya elenziwe ngokwezifiso ezisezingeni eliphezulu ezifanelana nezidingo zesabelomali kanye nezicelo.