Uhlolojikelele lwegiya lezikelemu: Izinhlobo, Izinqubo Zokukhiqiza, kanye Nezinto Zokusebenza

Amagiya wezikelemuziyingxenye ebalulekile ezinhlelweni zemishini, ezaziwa ngokudluliswa kwetorque ephezulu, ukusebenza kahle, kanye nezakhiwo zokuzivalela. Lesi sihloko sihlola izinhlobo zamagiya wezikelemu, izinqubo zawo zokukhiqiza, nezinto ezisetshenziswa ekwakhiweni kwawo.

Izinhlobo zamagiya wezikelemu
Amagiya wezikelemu ahlukaniswa ngokwezigaba ezilandelayo ngokuya ngokwakhiwa kwawo kanye nokusetshenziswa kwawo:

1. Amagiya Ezikelemu Ezimvilophu Ezodwa

Lezi zihlanganisa i-cylindrical worm meshing enesondo le-concave worm.
Isetshenziswa kakhulu ezinhlelweni zokulayisha ezimaphakathi ezifana nama-conveyor namakheshi.
2. Amagiya Worm Avala Kabili

Kokubili isikelemu kanye nesondo lezikelemu kunezindawo ezigobile, okuhlinzeka indawo enkulu yokuxhumana.
Ilungele izinhlelo zokusebenza ezisindayo ngenxa yomthamo wazo womthwalo ophezulu nokusebenza kahle.
3.Amagiya Izikelemu Angagqubulile

Faka idizayini elula enephuzu lokuxhumana phakathi kwesikelemu nesondo.
Isetshenziswa ezinhlelweni ezilula nezinamandla aphansi.

Amagiya e-Worm ngokwezifiso

Idizayinelwe izidingo ezithile, njengokunemba okuphezulu noma ukucupha okungajwayelekile.
Okujwayelekile kumarobhothi, i-aerospace, nemishini ekhethekile.
Izinqubo Zokukhiqiza
Ukusebenza nokuthembeka kwamagiya wezikelemu kuncike kakhulu ekunembeni kwawo kokukhiqiza. Izinqubo ezibalulekile zifaka:

1. Ukusika kanye noMachining

Igiya lezikelemungokuvamile zenziwa kusetshenziswa hobbing, threading, noma milling.
Amasondo ezikelemu ajwayele ukuhotshwa noma akhiwe ukuze afane nephrofayili yesikelemu.
2. Ukugaya

Ngezinhlelo zokusebenza ezinembayo eziphezulu, ukugaya kusetshenziselwa ukufeza ukubekezelelana okuqinile kanye nezindawo ezibushelelezi.
Yehlisa ukungqubuzana futhi ithuthukise ukusebenza kahle.
3. Ukwelashwa Kokushisa

Izikelemu ziphathwa ngokushisa ukuze kwandiswe ubulukhuni bobuso, ukuthuthukisa ukumelana nokuguga kanye nempilo yokuphila.
Ukwelashwa okuvamile kufaka phakathi i-carburizing, i-nitriding, noma i-induction hardening.

4. Ukulingisa noma Ukuqamba

Amasondo omnyundu zivame ukuphonswa noma zenziwe ngokwenziwa ukuze zenze umumo wazo oyisisekelo ngaphambi komshini.
Ifanele ukukhiqizwa kwenani elikhulu.
5. Ukuqeda kanye Nokulawula Ikhwalithi

Izinqubo ezinjengokupholisha nokunameka kwangaphezulu ziqinisekisa ukusebenza kahle nokumelana nokugqwala.
Amazinga okulawula ikhwalithi, njenge-ISO ne-AGMA, aqinisekisa ukuvumelana nokunemba.

Izinto Zokusebenza Zezikelemu
Ukukhethwa kwempahla yamagiya wezikelemu kubalulekile ekuqineni kwawo nokusebenza kwawo:

1.Impahla Yezikelemu

Ivamise ukwenziwa ngensimbi eqinile noma i-alloy steel .
Amandla aphezulu alezi zinto ezisetshenziswayo avumela izibungu ukuthi zimelane nemithwalo ebalulekile nokugqoka.
2. Impahla Yesondo Lombungu

Ivamise ukwakhiwa ngezinsimbi ezithambile njengethusi, ithusi, insimbi yengxubevange, insimbi engagqwali noma insimbi ewuketshezi.
Izinto ezithambile zinciphisa ukuguga kwesibungu ngenkathi kugcinwa ukudluliswa kwetorque okusebenzayo.
3. Izinto Ezithuthukile

Ama-polymers nezinto eziyinhlanganisela zisetshenziswa ezinhlelweni ezingasindi noma ezizwela umsindo.
Lezi zinsiza zithola ukuduma ezimbonini zezimoto nezama-electronics abathengi.
4. I-Surface Coatings

Izembatho ezifana ne-phosphating noma i-Teflon zisetshenziselwa ukuthuthukisa ukuthambisa, ukunciphisa ukungqubuzana, nokwelula impilo yegiya.

Izinqubo Zokukhiqiza: I-Worm Wheel Hobbing kanye Nokugaya I-Shaft Milling

I-Worm Wheel Hobbing

I-Hobbing iyindlela eyinhloko yokukhiqiza amasondo ezikelemu, okuvumela ukusika okunembile kwamazinyo egiya. I-hob cutter, eklanyelwe ukufanisa iphrofayela yentambo yesikelemu, izungeziswa ngokumelene nesondo elingenalutho ngesivinini esivumelanisiwe. Le nqubo iqinisekisa i-geometry yamazinyo enembile, ukusebenza kahle kokukhiqiza okuphezulu, kanye nekhwalithi engaguquki. I-Hobbing ifanele uhla lwezinto, okuhlanganisa ithusi, ithusi, nensimbi ecijile, evame ukusetshenziswa emasondweni ezikelemu. Imishini yokuhobha ye-CNC ethuthukisiwe ingafinyelela ukubekezelelana okuqinile futhi ilungele ukusetshenziswa okunembayo okuphezulu.

Ukugaya Umshini Wokugaya

Ama-shafts, njengezikelemu noma ukushayelaimiphini, zivame umshini ngokugaywa nokugaya ukuze kuzuzwe umumo ofunekayo kanye nokuqedwa kwendawo.

1. Ukugaya: Izintambo noma ama-grooves we-shaft asikwa kusetshenziswa i-CNC noma imishini yokugaya evamile. Le nqubo ibumba i-shaft futhi iyilungiselela ukuqedwa kahle.
2. Ukugaya: Ukugaya okunembayo kulandela ukugaya, ukulungisa indawo engaphezulu nokuqinisekisa ukubekezelelana okuqinile ukuze usebenze kahle. Lesi sinyathelo sibalulekile ekwehliseni ukungqubuzana nokuguga kumasistimu asebenza kahle kakhulu.

Zombili izinqubo ziqinisekisa ukuthi izingxenye zihlangabezana nokucaciswa okuqinile kokuqina, ukunemba, nokusebenza kahle kumasistimu emishini.

Amagiya wezikelemu abalulekile ezimbonini ezifana nezezimoto, i-aerospace, nemishini ngenxa yekhono lawo lokusingatha imithwalo ephezulu ngokunemba. Ukuqonda izinhlobo zabo, izinqubo zokukhiqiza, kanye nezidingo zezinto ezibonakalayo kusiza abakhiqizi nonjiniyela baklame amasistimu athembekile nasebenza kahle. Njengoba ubuchwepheshe buthuthuka, izinto ezintsha zokukhiqiza kanye nesayensi yezinto ezibonakalayo kulindeleke ukuthi zithuthukise ukusebenza kwegiya lezikelemu futhi zandise ukusetshenziswa kwazo.