Ukubuka Konke Ngezinjini Zokuhlikihla: Izinhlobo, Izinqubo Zokukhiqiza, kanye Nezinto Ezisetshenziswayo

Amagiya ezikelemuziyisici esibalulekile ezinhlelweni zemishini, ezaziwa ngokudlulisela kwazo i-torque ephezulu, ukusebenza kahle, kanye nezakhiwo ezizikhiyayo. Lesi sihloko sihlola izinhlobo zamagiya ezikelemu, izinqubo zawo zokukhiqiza, kanye nezinto ezisetshenziswa ekwakheni kwawo.

Izinhlobo Zezimbongolo
Amagiya ezikelemu ngokuvamile ahlukaniswa ngezigaba ezilandelayo ngokusekelwe ekwakhiweni nasekusetshenzisweni kwawo:

1. Amagiya E-Worm Ambozayo Awodwa

Lezi zakhiwe nge-cylindrical worm meshing enesondo le-concave worm.
Kusetshenziswa kabanzi ezindleleni zokulayisha ezilinganiselwe njengezithuthi kanye nezilifti.
2. Amagiya Ezimpethu Amboza Kabili

Kokubili isondo lesibungu kanye nesondo lesibungu kunezindawo ezigobile, okunikeza indawo enkulu yokuxhumana.
Ilungele ukusetshenziswa kwemisebenzi enzima ngenxa yomthamo wayo womthwalo ophezulu kanye nokusebenza kahle.
3. Amagiya e-Worm Angambozi

Faka umklamo olula onendawo yokuxhumana phakathi kwe-worm nesondo.
Isetshenziswa ezinhlelweni ezilula nezinamandla aphansi.

Amagiya Ezibungu Enziwe Ngokwezifiso

Yakhelwe izidingo ezithile, njengokunemba okuphezulu noma ukucushwa okungavamile.
Kuvamile kumarobhothi, ezindiza, nasemishinini ekhethekile.
Izinqubo Zokukhiqiza
Ukusebenza kanye nokuthembeka kwamagiya ezikelemu kuncike kakhulu ekuqondeni kwawo ekukhiqizeni. Izinqubo ezibalulekile zifaka:

1. Ukusika Nokwenza Imishini

Izingubo zezibungungokuvamile zenziwa ngokusebenzisa izitofu, ukuthungwa, noma ukugaya.
Amasondo ezikelemu avame ukuba nezimbobo noma akhiwe ngendlela yokuthi afane nesimo sekelemu.
2. Ukugaya

Ukuze kusetshenziswe ngokunemba okuphezulu, ukugaya kusetshenziselwa ukufeza ukubekezelelana okuqinile kanye nezindawo ezibushelelezi.
Kunciphisa ukungqubuzana futhi kuthuthukisa ukusebenza kahle.
3. Ukwelashwa Kokushisa

Izikelemu ziphathwa ngokushisa ukuze kwandiswe ubulukhuni bomphezulu, kuthuthukiswe ukumelana nokuguguleka kanye nesikhathi sokuphila.
Izindlela zokwelapha ezivamile zifaka phakathi i-carburizing, i-nitriding, noma i-induction hardening.

4. Ukubumba noma Ukufaka

Amasondo ezikelemu zivame ukuphonswa noma ukwenziwa ukuze zakhe isimo sazo esiyisisekelo ngaphambi kokwenziwa.
Ifanele ukukhiqizwa ngezinga elikhulu.
5. Ukuqeda kanye nokulawula ikhwalithi

Izinqubo ezinjengokupholisha kanye nokugqoka ubuso ziqinisekisa ukusebenza kahle kanye nokumelana nokugqwala.
Izindinganiso zokulawula ikhwalithi, njenge-ISO ne-AGMA, ziqinisekisa ukuvumelana nokunemba.

Izinto Zokusebenzisa Amagiya Ezibungu
Ukukhethwa kwezinto zokwakha izikelemu kubalulekile ekuqineni nasekusebenzeni kwazo:

1.Izinto Zezimpethu

Ngokuvamile kwenziwa ngensimbi eqinile noma insimbi ehlanganisiwe.
Amandla aphezulu alezi zinto avumela izimpethu ukuthi zikwazi ukumelana nemithwalo emikhulu kanye nokuguguleka.
2. Izinto Zesondo Lemibungu

Ngokuvamile yakhiwe ngezinsimbi ezithambile njengethusi, ithusi, insimbi ye-alloy, insimbi engagqwali noma insimbi ephonswe ngensimbi.
Izinto ezithambile zinciphisa ukuguguleka kwe-worm ngenkathi zigcina ukudluliselwa kwe-torque okusebenzayo.
3. Izinto Ezithuthukisiwe

Ama-polymer nezinto ezihlanganisiwe zisetshenziswa ezinhlelweni ezilula noma ezizwela umsindo.
Lezi zinto ziya ngokuya zithandwa embonini yezimoto kanye ne-electronics yabathengi.
4. Ukwembozwa Komphezulu

Izimbozo ezifana ne-phosphating noma i-Teflon zisetshenziswa ukuthuthukisa ukuthambisa, ukunciphisa ukungqubuzana, nokwandisa isikhathi sokuphila kwegiya.

Izinqubo Zokukhiqiza: Ukugoba Amasondo Ezinambuzane kanye Nokugaya Umgodi

Isitofu Sesondo Sezimpethu

I-hobbing iyindlela eyinhloko yokwenza amasondo ezikelemu, okuvumela ukunqunywa kwamazinyo egiya ngendlela enembile. I-hob cutter, eyenzelwe ukufanisa iphrofayili yentambo yesikelemu, ijikeleziswa ngokumelene nesondo elingenalutho ngesivinini esivumelanisiwe. Le nqubo iqinisekisa i-geometry yamazinyo enembile, ukusebenza kahle kokukhiqiza okuphezulu, kanye nekhwalithi ehambisanayo. I-hobbing ifanele izinto ezahlukahlukene, kufaka phakathi ithusi, ithusi, kanye nensimbi ephonswe, evame ukusetshenziswa kumasondo ezikelemu. Imishini ye-hobbing ye-CNC ethuthukisiwe ingafinyelela ukubekezelelana okuqinile futhi ilungele ukusetshenziswa okunembe kakhulu.

Ukugaya Umgodi

Ama-shaft, njengezikelemu noma i-driveimigoqo, ngokuvamile zicutshungulwa ngomshini wokugaya nokugaya ukuze kufezwe ukuma okufiselekayo kanye nokuphela kwendawo.

1. Ukugaya: Imicu noma imifantu yomgodi iyasikwa kusetshenziswa i-CNC noma imishini yokugaya evamile. Le nqubo ibumba umgodi futhi iwulungiselele ukuqedwa kahle.
2. Ukugaya: Ukugaya ngokunembile kulandela ukugaya, ukucwenga ukuqeda kobuso nokuqinisekisa ukubekezelelana okuqinile ukuze kusebenze kahle. Lesi sinyathelo sibalulekile ekunciphiseni ukungqubuzana nokuguguleka kwezinhlelo ezisebenza kahle.

Zombili lezi zinqubo ziqinisekisa ukuthi izingxenye zihlangabezana nezimiso eziqinile zokuqina, ukunemba, kanye nokusebenza kahle ezinhlelweni zemishini.

Amagiya ezikelemu abalulekile ezimbonini ezifana nezimoto, izindiza, kanye nemishini ngenxa yekhono lawo lokusingatha imithwalo ephezulu ngokunemba. Ukuqonda izinhlobo zawo, izinqubo zokukhiqiza, kanye nezidingo zezinto ezibonakalayo kusiza abakhiqizi kanye nonjiniyela ukuthi baklame izinhlelo ezinokwethenjelwa nezisebenzayo. Njengoba ubuchwepheshe buthuthuka, izinto ezintsha ekukhiqizeni kanye nesayensi yezinto ezibonakalayo kulindeleke ukuthi zithuthukise ukusebenza kwegiya lezikelemu futhi zandise ukusetshenziswa kwazo.