Yiziphi izindlela eziyinhloko kanye izinyathelo for machining evele izinyo ofamagiya e-bevel spiral?

1. **Izindlela Zomshini**

Kunezindlela ezimbalwa eziyinhloko zokwenza amagiya e-spiral bevel:

**Ukugaya**: Lena indlela yendabuko, lapho kusetshenziswa isisiki sokugaya ukuze kusike indawo yezinyo elivunguzayo egiyeni lingenalutho. Ukugaya kusebenza kahle kakhulu kodwa kunikeza ukunemba okuphansi.

**Ukugaya**: Ukugaya kubandakanya ukusebenzisa isondo lokugaya ukuze uqedele amazinyo egiya. Le nqubo ithuthukisa ukunemba nekhwalithi ephezulu yegiya, okuholela ekusebenzeni okungcono kwe-meshing nempilo ende yesevisi.

**CNC Machining**: Ngokuthuthuka kobuchwepheshe be-CNC, ukwenza imishini ye-CNC sekuyindlela ebalulekile yokukhiqiza igiya le-bevel elivunguzayo. Inika amandla ukukhiqizwa kwamagiya anembayo futhi asebenza ngempumelelo kakhulu, ikakhulukazi izimo eziyinkimbinkimbi zamazinyo.

**Ukukhiqiza Machining**: Le ndlela ethuthukisiwe isebenzisa amathuluzi okukhiqiza (njengabasiki begiya be-bevel noma amahobhu) ukuze kudaleke indawo yezinyo ngokunyakaza okuhlobene phakathi kwethuluzi negiya elingenalutho. Ifinyelela ukunemba okuphezulu kwendawo yomshini wezinyo.

 

2. **Izisetshenziswa Zomshini**

Izinto ezisetshenziswayo ezilandelayo ngokuvamile ziyadingeka ukuze kuthandeleigiya le-bevelimishini:

**Umshini Wokugaya I-Bevel Gear**: Isetshenziselwa imisebenzi yokugaya, lapho umsiki wokugaya esika indawo yezinyo elijikelezayo egiyeni lingenalutho.

**Umshini Wokugaya I-Bevel Gear**: Isetshenziselwa imisebenzi yokugaya, lapho isondo lokugaya liqeda izinyo legiya.

**Isikhungo Somashini se-CNC**: Isetshenziselwa ukwenziwa kwemishini ye-CNC, evumela ukwenziwa kwamagiya okunemba okuphezulu nokusebenza kahle kakhulu.

**Izisetshenziswa Zomshini Zokukhiqiza**: Imishini efana nemishini ye-Gleason noma ye-Oerlikon yakhelwe ngokukhethekile ukukhiqiza imishini yamagiya e-spiral bevel.

 

3. **Izinyathelo Zokulungisa**

Ukwenziwa kwe-spiraligiya le-bevelizindawo zamazinyo ngokuvamile zihlanganisa lezi zinyathelo ezilandelayo:

(1) **Ukukhiqiza Okungenalutho**

**Ukukhethwa Kwezinto ezibonakalayo**: Izinsimbi ze-alloy ezinamandla aphezulu, njenge-20CrMnTi noma i-20CrNiMo, zivame ukusetshenziswa. Lezi zinto zinokuqina okuhle nokumelana nokugqoka.

**Ukucutshungulwa Okungenalutho**: Igiya elingenalutho lakhiwe ngokufoja noma ngokulingisa ukuze kuqinisekiswe ukuthi usayizi walo kanye nokuma kuhlangabezana nezidingo.

 

(2) **Imishini Enzima**

**Ukugaya**: Okungenalutho kufakwe emshinini wokugaya, futhi i-bevel gear milling cutter isetshenziselwa ukusika indawo yokuqala yezinyo elivunguzayo. Ukunemba kokugaywa kuvame ukuba phakathi kwaGrade 7 kuya ku-8.

**I-Hobbing**: Kumagiya anezidingo ezinembayo eziphezulu, i-hobbing ingasetshenziswa. I-Hobbing ihilela ukunyakaza okuhlobene phakathi kwe-hob kanye negiya elingenalutho ukuze kwakheke indawo yamazinyo e-spiral.

 

(3) **Qeda Ukukhanda**

**Ukugaya**: Igiya, ngemuva komshini onzima, lifakwa emshinini wokugaya, bese kusetshenziswa isondo lokugaya ukuqeda amazinyo. Ukugaya kungathuthukisa ukunemba kanye nekhwalithi ephezulu yegiya, ngokunemba ngokuvamile kufinyelela kuBanga lesi-6 kuya ku-7.

**Ukukhiqiza Machining**: Kumagiya e-bevel asonga ngokunemba okuphezulu, umshini okhiqizayo ngokuvamile usetshenziswa. Indawo yezinyo yakhiwa ngokunyakaza okuhlobene phakathi kwethuluzi elikhiqizayo kanye negiya elingenalutho.

 

(4) **Ukwelashwa Kokushisa**

**Ukucisha**: Ukuthuthukisa ubulukhuni nokumelana nokugqokwa kwegiya, ukucisha kuvame ukwenziwa. Ukuqina kobuso begiya ngemva kokucisha kungafinyelela ku-HRC 58 kuya ku-62.

**I-Tempering**: Igiya liyaqina ngemva kokucisha ukuze liqede ukucindezeleka futhi lithuthukise ukuqina.

 

(5) **Ukuhlola Okokugcina**

**Ukuhlolwa Kokunemba Kwezinyo**: Izikhungo zokulinganisa igiya noma amathuluzi okulinganisa amagiya okubona asetshenziswa ukuze kuhlolwe ukunemba kwezindawo zamazinyo, okuhlanganisa iphutha lephrofayela yezinyo, iphutha lapho liqonde khona izinyo, nephutha le-engeli elivunguzayo.

**Ukuhlolwa Kokusebenza Kwe-Meshing**: Ukuhlolwa kwe-Meshing kwenziwa ukuze kuhlolwe ukusebenza kwe-meshing kwegiya, kuqinisekiswe ukusebenza kahle kokudluliselwa kwalo kanye nokwethembeka ekusetshenzisweni kwangempela.

 

4. **Ukuthuthukiswa Kwezinqubo Zomshini**

Ukwenza ngcono ikhwalithi nokusebenza kahle kwe-spiral bevel gear machining, inqubo yokwenza imishini imvamisa idinga ukwenziwa ngcono:

**Ukukhethwa kwamathuluzi**: Amathuluzi afanelekile akhethwa ngokusekelwe kumpahla yegiya kanye nezidingo zokunemba. Isibonelo, amathuluzi edayimane noma e-CBN angasetshenziselwa amagiya anembe kakhulu.

**Ukuthuthukiswa Kwezinhlaka Zomshini**: Ngokuhlolwa nokuhlaziywa kokulingisa, amapharamitha omshini afana nesivinini sokusika, izinga lokuphakelayo, nokujula kokusika athuthukiswa ukuze kuthuthukiswe ukusebenza kahle kwemishini nekhwalithi.

**Automated Machining**: Ukusetshenziswa kwemishini yokwenza imishini ezenzakalelayo, njengezikhungo zemishini ye-CNC noma imigqa yokukhiqiza ezenzakalelayo, kungathuthukisa ukusebenza kahle kwemishini nokuvumelana.

 

Ukucutshungulwa kwezinyo legiya le-spiral bevel kuyinqubo eyinkimbinkimbi edinga ukucatshangelwa kwezinto eziningi, okubandakanya izinto zokwakha, okokusebenza, izinqubo, nokuhlolwa. Ngokwenza kahle izinqubo nemishini yokusebenza, ukunemba okuphezulu kanye namagiya e-spiral bevel athembeke kakhulu angenziwa ukuze ahlangabezane nezidingo zezicelo ezahlukahlukene zezimboni.