Yiziphi izindlela eziyinhloko nezinyathelo zokulungisa ubuso bezinyoamagiya e-bevel ajikelezayo?

1. **Izindlela Zokwenza Imishini**

Kunezindlela eziningana eziyinhloko zokusebenzisa amagiya e-spiral bevel:

**Ukugaya**: Lena yindlela yendabuko, lapho kusetshenziswa khona umshini wokusika ukusika ubuso bezinyo obujikelezayo kugiya elingenalutho. Ukugaya kusebenza kahle kodwa kunikeza ukunemba okuphansi.

**Ukugaya**: Ukugaya kuhilela ukusebenzisa isondo lokugaya ukuze kuqedwe izinyo zegiya. Le nqubo ithuthukisa ukunemba kanye nekhwalithi yobuso begiya, okuholela ekusebenzeni okungcono kwe-meshing kanye nokuphila isikhathi eside kwenkonzo.

**Umshini we-CNC**: Ngokuthuthuka kobuchwepheshe be-CNC, umshini we-CNC usuyindlela ebalulekile yokukhiqizwa kwegiya le-bevel elijikelezayo. Ivumela ukukhiqizwa kwegiya elinokunemba okuphezulu nokusebenza kahle kakhulu, ikakhulukazi ezimeni zamazinyo eziyinkimbinkimbi.

**Ukukhiqiza Imishini**: Le ndlela ethuthukisiwe isebenzisa amathuluzi okukhiqiza (njengezicucu zokugaya amagiya e-bevel noma ama-hob) ukudala ubuso bezinyo ngokunyakaza okuhlobene phakathi kwethuluzi kanye negiya elingenalutho. Ifinyelela ekucubunguleni ubuso bezinyo okunembe kakhulu.

 

2. **Imishini Yomshini**

Imishini elandelayo ivame ukudingwa ukuze kuhlanganiswe i-spiraligiya le-bevelimishini:

**Umshini Wokugaya Igiya Le-Bevel**: Usetshenziselwa imisebenzi yokugaya, lapho umshini wokugaya usika khona indawo yamazinyo ajikelezayo engenalutho lwegiya.

**Umshini Wokugaya Igiya Le-Bevel**: Usetshenziselwa imisebenzi yokugaya, lapho isondo lokugaya liqeda khona izinyo legiya.

**Isikhungo Semishini ye-CNC**: Sisetshenziselwa imishini ye-CNC, evumela ukukhiqizwa kwemishini enembile kakhulu nesebenza kahle kakhulu.

**Ukukhiqiza Imishini Yomshini**: Imishini efana nemishini yeGleason noma ye-Oerlikon yenzelwe ngqo ukukhiqiza imishini yamagiya e-spiral bevel.

 

3. **Izinyathelo Zomshini**

Ukwenziwa kwe-spiraligiya le-bevelIzinyo ngokuvamile zihlanganisa izinyathelo ezilandelayo:

(1) **Ukukhiqiza Okungenalutho**

**Ukukhethwa Kwezinto**: Izinsimbi ze-alloy ezinamandla aphezulu, njenge-20CrMnTi noma i-20CrNiMo, zivame ukusetshenziswa. Lezi zinto ziqinile futhi ziyamelana nokuguguleka.

**Ukucubungula Okungenalutho**: I-blank gear ikhiqizwa nge-forging noma i-casting ukuqinisekisa ukuthi usayizi nesimo sayo kuyahlangabezana nezidingo.

 

(2) **Umshini Onzima**

**Ukugaya**: Isikhala sifakwe emshinini wokugaya, futhi kusetshenziswa umshini wokusika wegiya le-bevel ukusika ubuso bokuqala bezinyo elijikelezayo. Ukunemba kokugaya ngokuvamile kuphakathi kwebanga lesi-7 kuya kwelesi-8.

**I-Hobbing**: Kumagiya anezidingo zokunemba okuphezulu, i-hobbing ingasetshenziswa. I-Hobbing ihilela ukunyakaza okuhlobene phakathi kwe-hob kanye negiya elingenalutho ukuze kwakheke ubuso bezinyo elijikelezayo.

 

(3) **Qeda Umshini**

**Ukugaya**: Igiya, ngemva kokugaya kanzima, lifakwa emshinini wokugaya, bese kusetshenziswa isondo lokugaya ukuqeda izindawo zamazinyo. Ukugaya kungathuthukisa ukunemba kanye nekhwalithi yobuso begiya, ngokunemba kuvame ukufika ku-Grade 6 kuya ku-7.

**Ukukhiqiza Imishini**: Kumagiya e-spiral bevel anembe kakhulu, ukukhiqiza imishini kuvame ukusetshenziswa. Ubuso bezinyo bakhiwa ngokuhamba okuhlobene phakathi kwethuluzi lokukhiqiza kanye negiya elingenalutho.

 

(4) **Ukwelashwa Kokushisa**

**Ukucima**: Ukuze kuthuthukiswe ubulukhuni kanye nokumelana nokuguguleka kwegiya, ukucima kuvame ukwenziwa. Ubulukhuni bomphezulu wegiya ngemva kokucima bungafinyelela ku-HRC 58 kuya ku-62.

**Ukushisa**: Igiya liyashintshwa ngemva kokucisha ukuze kuncishiswe ukucindezeleka kokucisha futhi kuthuthukiswe ukuqina.

 

(5) **Ukuhlolwa Kokugcina**

**Ukuhlolwa Kokuchaneka Kobuso Bezinyo**: Izikhungo zokulinganisa igiya noma amathuluzi okulinganisa igiya le-optical asetshenziselwa ukuhlola ukunemba kwezinsingo zamazinyo, okuhlanganisa iphutha lephrofayili yezinyo, iphutha lokuqondisa izinyo, kanye nephutha le-angle ejikelezayo.

**Ukuhlolwa Kokusebenza Kwe-Meshing**: Ukuhlolwa kwe-meshing kwenziwa ukuze kuhlolwe ukusebenza kwe-meshing yegiya, kuqinisekiswe ukusebenza kahle kokudlulisa kanye nokuthembeka kwayo ekusetshenzisweni kwangempela.

 

4. **Ukuthuthukisa Izinqubo Zomshini**

Ukuze kuthuthukiswe ikhwalithi kanye nokusebenza kahle kwemishini yegiya le-spiral bevel, inqubo yomshini ivame ukudinga ukwenziwa ngcono:

**Ukukhethwa Kwamathuluzi**: Amathuluzi afanele akhethwa ngokusekelwe ezintweni zegiya kanye nezidingo zokunemba. Isibonelo, amathuluzi edayimane noma e-CBN angasetshenziswa kumagiya anokunemba okuphezulu.

**Ukuthuthukiswa Kwamapharamitha Okusebenza**: Ngokusebenzisa ukuhlola nokuhlaziya ukulingisa, amapharamitha okusebenza njengesivinini sokusika, izinga lokuphakelayo, kanye nokujula kokusika kuthuthukiswa ukusebenza kahle kokusebenza kanye nekhwalithi.

**Imishini Ezenzakalelayo**: Ukusetshenziswa kwemishini yomshini ezenzakalelayo, njengezikhungo zomshini ze-CNC noma imigqa yokukhiqiza ezenzakalelayo, kungathuthukisa ukusebenza kahle komshini kanye nokungaguquguquki.

 

Ukwenziwa kwemishini yokulungisa izinyo zegiya le-spiral bevel kuyinqubo eyinkimbinkimbi edinga ukucatshangelwa kwezinto eziningi, okuhlanganisa izinto zokwakha, imishini, izinqubo, kanye nokuhlolwa. Ngokwenza ngcono izinqubo nemishini yokulungisa, amagiya e-spiral bevel anembile futhi athembekile kakhulu angenziwa ukuze kuhlangatshezwane nezidingo zezicelo ezahlukahlukene zezimboni.