01
Ukwakha
Ingenalutho ehlanganiswe yaba sesimweni esicishe sibe yinethi ukuze impande yezinyo igcine ukugeleza kokusanhlamvu okuqhubekayo.
Igiya le-bevel eligoqekile eligoqekile le-Gleason
Amagiya E-Bevel Ahlanganisiwe Amabhokisi Egiya Ezolimo
Ama-gearbox e-tractor asebenza kanzima amasonto ambalwa ngonyaka bese ema. I-pair ehambisanayo ixhumana ngokuphelele ngaphambi kokuba ifike enkundleni, okuyikho okugcina i-gearbox yesizini ithule futhi igweme umthwalo onqenqemeni ofinyeza impilo.
- I-geometry ye-bevel ye-angular
- Kuhlanganiswe ngamabili afanayo
- Yakhelwe umthwalo wokushaqeka wesizini
- Amasethi okufaka esikhundleni avela emdwebweni noma esampula
Izindlela ezintathu zokuqeda izinyo le-spiral bevel
Igiya le-spiral bevel lichazwa ngokuthi izinyo lalo liqediwe kanjani kanye nobukhulu balo. Indlela inquma ukunemba okufinyelelekayo, umsindo kanye nezindleko, ngakho-ke kuyavunyelwana ngaphambi kokuba umdwebo ukhishwe kunokuba ushiywe phansi esitolo.
| Umzila | Indlela izinyo eliqedwa ngayo | Kukhethwe nini | Ukulinganiselwa |
|---|---|---|---|
| UGleason ushaye i-lapLESI KHASI | Amazinyo ayanqunywa, aqiniswe, bese ehlanganiswa ngamabili ahambisanayo ku-Gleason lapper. Lawa mabili aqhutshwa ndawonye ngenhlanganisela yokuhudula, ngakho-ke ukuxhumana kwakheka kulo lonke izinyo kunokuba kube lapho umsiki elishiye khona. | Ukugijima okuthule ngesivinini esimaphakathi; ivolumu enkulu; umzila wezimoto zakudala kanye nenjini yegiya. | Ukugoqa kulungisa ukuthintana, hhayi i-geometry yezinyo elisikiwe, ngakho-ke ukunemba okufinyelelekayo kubekwa ngaphambi kokuqina. |
| Inhlabathi yaseGleason | Ngemva kokuqina, izinyo ezisemaceleni ziyagaywa ku-Gleason grinder. Ukugaya kulungisa ukuphambuka okushiya ukuqina, ngakho-ke izinyo eliqediwe lihlala ngaphakathi kokubekezelelana okuqinile esikhundleni sokuthembela ekugoqeni ukuze kusindiswe ukuxhumana. | Isivinini esiphezulu, ukunemba okuqinile nomsindo ophansi kunokweqa; indlela yamabhokisi egiya asebenza njalo. | Ukugaya kuyisinyathelo sokuqeda esihamba kancane futhi esibizayo, ngakho-ke kukhethwa lapho ukunemba kuqinisekisa khona. |
| Isiqeshana esiqinile saseKlingelnberg | Amazinyo aqoshiwe athambile, aqinile, bese eqedwa ngokusika kanzima emshinini we-Klingelnberg. Ukusika izinyo eliqinile kugwema umsebenzi wokugaya ohlukile futhi kugcina ubuso bezinyo bungenamabala okugaya. | Ukuqeda okunzima lapho ukugaya kunzima khona, kanye ne-geometry yesistimu ye-Klingelnberg. | Ukusika okuthambile okungaqinile kufanele kushiye isitokwe esifanele, ngakho ukusika okungaqinile nokuqinile kuhlelwa njengomsebenzi owodwa. |
Ishidi lokucacisa
Amanani angezansi avela emdwebweni wale nto. Lapho ikhasi lisho into noma izinga lokunemba liphindaphindwa lapha; konke okunye kuqinisekiswa nawe ngesikhathi sokubuyekezwa komdwebo kunokuba kuthathwe kukhathalogi.
| Into | Lo mkhiqizo | Indlela okuqinisekiswa ngayo |
|---|---|---|
| Uhlobo lwegiya | I-Angular bevel gear kanye ne-pinion pair | Umdwebo |
| Ukuqeda | Kuhlanganiswe njengembhangqwana efanayo | Umbiko we-Meshing |
| Izinto | Insimbi ye-alloy yokuqinisa ikesi ekudwebeni | Isitifiketi sezinto ezibonakalayo |
| Ukwelashwa ngokushisa | Ukushelela phansi kuya emdwebweni, bese kugoqeka | Umbiko wokwelashwa kokushisa |
| Umsebenzi | Ibhokisi legiya letrektha kanye nokushayela kokugcina | Umdwebo |
| Ububanzi bokunikezwa | Ipheya elifanisiwe | Umbiko we-Meshing |
Yini ngempela eshukumisa intengo
Isethi yokufaka esikhundleni setrakta ivame ukuthengwa ngomshini osuvele usegcekeni, okushintsha okubalulekile.
Idatha etholakalayo
Umdwebo uyashesha; isampula egugile idinga ukukalwa kuqala, futhi lokho kulinganisa yikona okubangela izindleko ezinkulu.
I-Pair noma eyodwa
Ukuthenga amalungu womabili kubiza kakhulu kusengaphambili kodwa kugwema ukufanisa igiya elisha nephini eligugile.
Ukwelashwa ngokushisa
Ukujula kwekesi kulandela umsebenzi osemdwebweni; amacala ajulile adla isikhathi esithandweni.
Ubuningi
Isethi eyodwa yokulungisa kanye nezingxenye zesizini ngayinye zibiza ngendlela ehlukile.
Ukufaka, ukusabela okungekuhle kanye nokuxhumana
Izikhalazo eziningi ku-spiral bevel drive zivela ekuhlanganisweni hhayi emazinyweni. Lawa amaphuzu amathathu umlungisi okufanele awalawule emshinini.
- Ibanga lokufakaIsetha lapho okuthintana khona kuhlezi eduze kwezinyo futhi kumele kulinganiswe lapho kuhlanganiswa.
- Ukusabela emuvaAma-gearbox asensimini awavamile ukulungiseka, ngakho-ke la ma-pair ahambisana nokuqina kwe-backlash okuvumelayo.
- Ingxenye yokuzalanisa egugileUma iphini ligugile, ukufaka esikhundleni isondo kuphela kuvame ukudala ukuthintana komphetho.
Thumela lokhu kanye nombuzo
- Umdwebo noma idatha ye-3D yamalungu womabili, noma isampula yokulinganisa.
- Isilinganiso, i-engeli yomgodi (kanye ne-offset, yesethi ye-hypoid), inani le-module kanye namazinyo.
- Ibanga lokufaka, ukuthola ubuso, ubukhulu be-bore kanye ne-hub, ukuhlelwa kwamabhere.
- Izinga lokunemba, ububanzi bokujikijela kanye nokuxhumana okulindelekile ekuhlanganisweni.
- Izinto zokwakha, ukwelashwa kokushisa, ukujula kwekesi kanye nesidingo sobulukhuni.
- Umthwalo noma i-torque, isivinini, umjikelezo womsebenzi kanye nokuthambisa.
- Inani le-oda lokuqala kanye nomthamo wonyaka olindelekile.
- Imibhalo yokuhlola edingekayo kanye nanoma iyiphi indinganiso yokumaka noma yokupakisha.
Indlela yokukhiqiza: i-gleason lapped
Izinyo liyanqunywa, liqiniswe bese lixhunywa emphinjeni walo. Ukuxhunywa yikho okwakha ukuxhumana ebusweni, ngakho-ke umbhangqwana oqediwe uyafanelana kunokuba ushintshelane.
02
Ukujika
Imbobo, ubuso kanye nehlombe elibekwe phezu kwalo lijike; lokhu kuba yizindawo lapho amazinyo asikwa futhi alinganiswe khona.
03
Ukugaya imishini
Amazinyo ajikelezayo asikwe emshinini we-Gleason kuya kwikhoni yephimbo kanye nebanga lokuwafaka emdwebeni.
04
Ukwelashwa ngokushisa
Ukuqinisa, ukuqinisa kanye nokuqinisa kuze kufike ekujuleni kwecala kanye nokuqina kwengaphakathi okucacisiwe.
05
Ukugaya i-ID kanye ne-OD
Ukubopha nokuthola ububanzi bombhobho ngemva kokuqina ukuze igiya lisebenze ngokwedatha yalo.
06
Umshini wokugaya we-CNC
Izindlela zokhiye, imicu kanye nezici ezibholiwe ezifakwe emdwebweni.
07
Ukugoqa igiya
Lezi zibili zihlanganiswe ndawonye ngenhlanganisela yokuhudula, ethuthukisa ukuthintana futhi ibangele ukungezwani.
08
Ukumaka
Beka uphawu lokuhlonza kanye nenombolo yokushisa ukuze umbhangqwana ohlangene uhlale ndawonye ngesikhathi sokupakisha.
09
Ukuhlanza nokupakisha
Kuhlanziwe, kuvikelwe ukugqwala futhi kupakishwe ebhokisini elingaphakathi, ebhokisini nasebhokisini lokhuni.
Yini ehlolwayo ngaphambi kokuba isethi ithunyelwe
Indlela inquma ukuthi yikuphi ukuhlola okusebenzayo. Isethi ngayinye ilinganiswa enkabeni yegiya bese kuthi i-pair ihlanganiswe nge-mesh, bese imiphumela ikhishwa nezimpahla kunokuba igcinwe ngaphakathi.
Ukuhlolwa kobukhulu
Imbobo, ubuso kanye nebanga lokufakelwa ngokumelene nomdwebo.Umbiko wobukhulu
Ukuhlolwa kwezinto ezibonakalayo
I-Chemistry kanye nezakhiwo zemishini zebha eluhlaza.Isitifiketi sezinto ezibonakalayo
Ukuhlolwa kokuqina
Ubulukhuni bomphezulu ngemva kokuqina nokushisa.Umbiko wokwelashwa kokushisa
Ukuhlolwa kokwelashwa kokushisa
Ukujula kwekesi kanye nesakhiwo esincane sezinyo.Umbiko wokwelashwa kokushisa
Ukuhlolwa kobulukhuni
Ukungaguquguquki kwezinhlangothi ngemva kokweqa, okubangela umsindo.Umbiko wobulukhuni
Ukuhlolwa kokunemba
Ukunemba kwamazinyo kanye nokuphelelwa yisikhathi esikhungweni sokulinganisa igiya.Umbiko wokunemba
Ukuhlolwa kwe-meshing
Iphethini yokuxhumana kanye nokusabela okubi kumbhangqwana ohlanganisiwe.Umbiko we-Meshing
Lapho kusetshenziswa khona leli giya
Amagiya e-spiral bevel akhethwa ukuze adluliseleke kahle nge-engeli yesokudla ngesivinini. I-Belon inikeza amagiya kulezi zimboni.
Ezolimo
Ukwakhiwa
Ukudla NeziphuzoImibuzo abathengi abayibuzayo ngale mpahla
Kusho ukuthini ukuthi i-angular lapha?
I-engeli yomgodi ayiyona ama-degrees angu-90 ajwayelekile; le mbhangqwana inqunywe ngokwe-engeli esetshenziswa yi-gearbox yetrektha, yingakho umdwebo ubaluleke kakhulu kunenombolo yemodeli.
Ungakwazi yini ukukopisha igiya eligugile?
Yebo, uma izinyo kanye nama-datum kusinda kahle ngokwanele ukulinganisa. Uma amalungu womabili egugile kabi, i-geometry yokuqala kufanele yakhiwe kabusha, okuthatha isikhathi eside.
Kungani ungafaki nje isondo elisha?
Ngoba laba bobabili babelana ngokuxhumana kanye nokusabela okuphambene. Isondo elisha elibhekene nephini eligugile livame ukuhamba onqenqemeni lwezinyo.
Ingabe ukugoqa kwanele ukuze kufakwe umthwalo osindayo?
Ukugoqa kumayelana nokuxhumana, hhayi amandla. Amandla avela ezintweni ezibonakalayo kanye nokujula kwecala elisemdwebweni; ukugoqa kuqinisekisa ukuthi amandla asetshenziswa ngempela kulo lonke izinyo.
Thumela umdwebo webhokisi legiya letrektha
Thumela umdwebo noma i-pair egugile kanye nebanga lokufakwa kanye nomsebenzi. Indlela, izinto kanye nokunemba kungaqinisekiswa ngokuhambisana nalokho umshini okudingayo ngempela.
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