Abakhiqizi Begiya Eliyi-10 Abaphezulu eShayina — Izinhlobo, Izinto Ezisetshenziswayo, Izinzuzo, kanye Nesizathu Sokukhetha Igiya LeBelon

Imboni yezimpahla zaseShayina ikhonza imakethe enkulu yomhlaba wonke ngokuhlinzeka ngayo yonke into kusukela ekushayeleni okulula kwesokudla kuya ekuqondeniamagiya e-bevelAmasethi asetshenziswa kuma-transmission asebenza kahle kakhulu. Kubathengi abahlola abahlinzeki begiya le-bevel, kubalulekile ukuqonda imindeni yomkhiqizo, izinketho zezinto zokwakha kanye nokwelashwa kokushisa, kanye nezimbangela zenani ezihlukanisa umthengisi wezimpahla nomlingani weqiniso wobunjiniyela. Lesi sihloko sichaza okuvamileizinhlobo zegiya le-bevel, izinto ezijwayelekile kanye nezinqubo eziletha impilo ende kanye nokuthembeka, izinzuzo abathengi abazifunayo kubahlinzeki abaphezulu, nokuthi kungani iBelon Gear iyisinqumo esihle kakhulu lapho ukunemba, ubunjiniyela obubuyela emuva, kanye nokusebenza okuqinisekisiwe kubalulekile.

Izinhlobo ze-Bevel Gear: ukufanisa i-geometry nohlelo lokusebenza

Amagiya e-Bevel adlulisa amandla phakathi kwemishayo ehlanganayo futhi eza ngezinhlobo eziningana, ngayinye ilungiselelwe umsebenzi othile kanye nomsebenzi:

Amagiya e-bevel aqondile— zinamazinyo asikiwe aqondile endaweni engenalutho eyindilinga. Ziyabiza futhi zifanele ukusetshenziswa ngesivinini esiphansi, ezizwela umsindo kancane. Ama-bevel aqondile avame ukusetshenziswa lapho imithwalo ye-axial iphakathi nendawo futhi kukhethwa i-geometry elula.

Amagiya e-bevel ajikelezayo— inamazinyo agobile asebenza kancane kancane, akhiqiza ukunyakaza okubushelelezi, umthamo womthwalo ophezulu, nomsindo ophansi kune-bevel eqondile. Ama-bevel ajikelezayo akhethwa kabanzi kuma-differentials ezimoto, ama-gearbox anembile, kanye nezinhlelo zokusebenza ezidinga ukusebenza okuqhubekayo, okuthwala umthwalo omningi.

Amagiya e-Hypoid— ukuhlukahluka kwama-spiral bevels ane-offset axes, okuvumela amaphini amancane kanye nokuphakama okuphansi kwe-driveshaft kuzakhiwo ze-drivetrain. I-Hypoid geometry inikeza ukudluliselwa kwe-torque ephezulu futhi iyathandwa lapho ukupakisha kanye nobuningi be-torque kubalulekile khona.

Amagiya e-miter— uhlobo olukhethekile lwe-bevel olunesilinganiso esingu-1:1 esisetshenziselwa ukushintsha indlela yokujikeleza ema-engeli angakwesokudla. Amagiya e-miter enza kube lula ukuklama lapho kungadingeki ukushintsha isivinini.

Ama-crowned noma angenalutho ama-bevel kanye namasethi e-lapped/ground — ukuze kube nokunemba okuphezulu, amagiya athile e-bevel ayabekwa futhi abekwe noma abekwe ngemuva kokwelashwa kokushisa ukuze kuthuthukiswe amaphethini okuxhumana futhi kuncishiswe umsindo. Lokhu kuyisinqumo sama-transmission adinga amandla, amarobhothi, kanye nemishini enembile.

Ukuqonda ukuthi yiluphi uhlobo lwe-bevel olufanelana nohlelo lokusebenza kuncike emjikelezweni womsebenzi, isivinini, i-torque, izinhloso zomsindo, kanye nemikhawulo yokupakisha. Umhlinzeki onekhono uzokweluleka nge-geometry, ukwakheka kwamazinyo, kanye nokuqedwa kwawo ukuze kuhlangatshezwane nalezo zidingo.
Izinhlobo zamagiya, izinto zokwakha amagiya, imininingwane yomklamo kanye nezinhlelo zokusebenza

Izinto Zokhiye Wegiya ku-Gearbox

Amagiya ayizingxenye eziyinhloko ebhokisini lamagiya elidlulisa amandla. Izinto ezisetshenziswayo zamagiya kudingeka zibe namandla aphezulu, ubulukhuni, kanye nokumelana nokuguguleka.

Insimbi: Izinto ezivame kakhulu ezisetshenziselwa amagiya. Ama-alloy ensimbi, njengensimbi yekhabhoni, insimbi ye-alloy, kanye nensimbi engagqwali, anikeza amandla nokuqina okuhle kakhulu. Izinsimbi eziqiniswe nge-case-harded, njenge-20MnCr5, zithandwa kakhulu ngenxa yobuso bazo obuqinile bangaphandle kanye nomongo oqinile.
Insimbi Ephonswe Ngensimbi: Isetshenziswa ezisetshenziswa ngesivinini esiphansi ngenxa yokuthi iyakwazi ukusebenza kahle futhi ayigugi. Kodwa-ke, ayifaneleki ezindaweni ezixinene kakhulu.
Ithusi kanye nethusi: Lezi zinto zisetshenziswa ezindaweni lapho kudingeka khona ukungqubuzana okuphansi, njengasezintweni zokugaya izikelemu. Zinikeza ukumelana okuhle nokuguguleka kanye nezakhiwo zokuzigcoba.
Ipulasitiki: Amapulasitiki obunjiniyela afana ne-nylon ne-acetal asetshenziswa ezinhlotsheni ezilayisha kancane futhi ezinesivinini esincane. Alula futhi anezakhiwo ezinhle zokunciphisa umsindo.

Izinto zokwakha kanye nokwelashwa kokushisa: umgogodla wokusebenza

Ukukhethwa kwezinto kanye nokwelashwa kokushisa kunquma isikhathi sokukhathala, ukumelana nokuguguleka, kanye nokuqina kwengaphakathi. Izindlela ezivame kakhulu nezisebenzayo zifaka:

Izinsimbi ze-alloy — amazinga afana ne-20CrMnTi, 20CrNiMo, 42CrMo kanye nezinsimbi ezifanayo zisetshenziswa kabanzi kumagiya e-bevel ngenxa yokuqina kwawo okuhle kanye namandla angaphakathi. Lezi zinsimbi zisabela kahle emijikelezweni ye-carburizing kanye ne-quench/temping.

I-Carburizing (ukuqinisa ikesi) — inqubo yokuqinisa ubuso ekhiqiza ikesi eliqinile, elingagugi elinomongo oqinile noqinile. Amagiya e-Carburizing amelana nokuqhekeka nokuqhekeka kobuso ngenkathi egcina ukuqina ukuze abambe ukushaqeka.

Ukuqina okuhambayo — kusetshenziswa lapho kudingeka khona ubulukhuni obufanayo esigabeni, kumagiya amancane noma lapho ubulukhuni becala elingaphezulu bungathandwa khona.

Ukuqina kokungeniswa — ukuqina okuqondiwe kwezinhlangothi zamazinyo okunganikeza ukumelana nokuguguleka ngaphandle kwezinguquko zobukhulu bezinqubo zesithando somlilo zemiklamo ethile.

Izimbobo ezihlanganisiwe — zezinhlelo zokusebenza ezisindayo, izimbobo ezihlanganisiwe noma ezihlanganisiwe ngokunemba zinikeza ukugeleza kokusanhlamvu okuphezulu kanye nokumelana nokushaya uma kuqhathaniswa nezimbobo ezihlanganisiwe noma ezifakwe ngomshini.

Ukugaya nokufaka i-lapping — ngemva kokwelashwa kokushisa, ukugaya ngokunemba kanye nokufaka i-lapping ngokuzithandela kubalulekile ukuze kufezwe ukubekezelelana kwephrofayili eqinile kanye nokuhola kanye nokukhiqiza iphethini yokuxhumana evumayo enciphisa umsindo futhi ithuthukise ukwabelana ngomthwalo.

Umhlinzeki oqinile uzohlanganisa i-chemistry yensimbi efanele, imijikelezo yokwelashwa kokushisa, kanye nokuqedwa kokugcina ukuze kufezwe ukujula kwecala okuqinisekisiwe, amaphrofayili obulukhuni, kanye nobufakazi bephethini yokuxhumana.

Izinzuzo ezinikezwa abahlinzeki begiya le-bevel abaphezulu

Lapho behlola abahlinzeki, abathengi kufanele babheke ngale kwentengo nezithombe zasefektri. Abahlinzeki abaphambili baletha izinzuzo ezilinganisekayo:

Amakhono okugcina kusukela ekukhiqizeni okungenalutho kuya ekugayeni nasekuhloleni kokugcina kunciphisa isikhathi sokulethwa futhi kuthuthukisa ukulandeleka. Ukulawulwa kwenqubo ephelele kwenza kube nokubekezelelana okuqinile kanye nekhwalithi eqhubekayo.

I-Metology kanye nokuqinisekiswa — imishini yokuhlola yesimanje (izikhungo zokulinganisa amagiya, abahloli bobulukhuni, kanye nama-rig okuhlola amaphethini) iqinisekisa ukuthi ingxenye ngayinye ihlangabezana ne-geometry ecacisiwe, ubulukhuni, kanye nokusebenza kokuxhumana.

Ikhono lobunjiniyela obubuyela emuva — ikhono lokuphinda udale izingxenye ezigugile noma ezindala ezivela kumasampula noma imidwebo elinganiselwe libalulekile ezimbonini ezithembele ezintweni ezihlala isikhathi eside kanye nezinto ezisele ezingavamile.

Ukuguquguquka kweqembu elincane — izinhlelo zokusebenza eziningi zenani eliphezulu zidinga ama-prototype, ama-pilot, noma ukukhiqizwa okuphansi. Abahlinzeki abangasekela ama-batch amancane ngokwezomnotho ngaphandle kokubeka engcupheni ukulawulwa kwenqubo banezela inani elibonakalayo.

Ulwazi lokusebenzisa — ukweluleka ngezinguquko zokuklama ukuze kuthuthukiswe impilo, kuncishiswe umsindo, noma kwenziwe lula ukukhiqiza kungasindisa izindleko zabasebenzisi kanye nesikhathi sokungasebenzi phakathi nomjikelezo wokuphila komkhiqizo.

Izinhlelo zekhwalithi kanye nokulandeleka — amarekhodi okwelashwa kokushisa abhalwe phansi, izitifiketi zezinto ezibonakalayo, kanye nokuhlolwa kwesihloko sokuqala kunikeza ubufakazi obudingekayo ezimbonini ezibucayi futhi ezilawulwayo ngokuphepha.

Lezi zinzuzo zihlukanisa izitolo zezimpahla kubalingani bonjiniyela abahlinzeka ngokusebenza okubikezelwayo nokuqinisekisiwe.

Kungani ukhethe i-Belon Gear - inani eligxile kumakhasimende omhlaba wonke

I-Belon Gear izibeka njengomlingani wegiya le-bevel elinembile elakhelwe phezu kwamandla amathathu ayisisekelo: izixazululo eziqhutshwa ubunjiniyela, ukulawulwa kwenqubo okuqinisekisiwe, kanye nensizakalo egxile kumakhasimende. Nakhu okwenza i-Belon Gear ihluke:

1. Ukugaya ngokunemba kanye nokuqeda okuqinisekisiwe

I-Belon Gear itshala imali ekukhiqizeni amazinyo ngokunemba kanye namakhono okugaya avumela ukubekezelelana kwephrofayili eqinile kanye nokuhola. Ukugaya ngemuva kokushisa kanye, lapho kudingeka, ukugoqa kukhiqiza amaphethini okuxhumana ahambisanayo kanye nokusebenza komsindo ophansi. Isethi ngayinye yegiya ihlolwa ngezikhungo zokulinganisa igiya futhi ibhalwe phansi ukuze amakhasimende athole ubufakazi obulinganisekayo bokuhambisana.

2. Ubulukhuni obuqinile kanye nokuqinisekiswa kwezinto ezibonakalayo

Ukuqonda ukuthi ubulukhuni bomphezulu, ukujula kwecala, kanye nokuqina kwengaphakathi kubusa ukuthembeka kwesikhathi eside, iBelon isebenzisa izinqubo zokuhlola amazinga obulukhuni ngokuphelele. Ukulinganiswa kokujula kwecala, amamephu obulukhuni beRockwell/Vickers, kanye nemibiko yokulandelela izinto kuhambisana nokuthunyelwa. Lokhu kuqinisekiswa kunciphisa ukwehluleka kwensimu futhi kwakha ukuzethemba ezinhlelweni ezibalulekile.

3. Ubunjiniyela obubuyela emuva kanye nezixazululo ezenziwe ngokwezifiso

I-Belon iyazigqaja ngokuguqula amasampula agugile noma izingxenye ezindala zibe yimiklamo ethuthukisiwe, ekhiqizwayo. Isebenzisa i-metrology enembile, ukuhlaziywa kwezinto, kanye nokulingisa ubunjiniyela, i-Belon yakha kabusha i-geometry futhi incoma ukulungiswa okwandisa ukuqina nokusebenza komsindo ngenkathi igcina ukulingana nokusebenza.

4. Ukulawula inqubo kusukela ekuqaleni kuya ekugcineni

Kusukela ekukhetheni i-alloy efanele kanye nendlela yokwakheka kuya ekuklameni umjikelezo wokwelapha ukushisa kanye nokusebenzisa ukugaya ngokunemba, i-Belon ilawula isinyathelo ngasinye senqubo. Lokhu kuhlanganiswa okuqondile kunciphisa ama-feedback loops futhi kuvumela ukuxazulula izinkinga ngokushesha lapho kudingeka ukulungiswa kwenqubo.

5. Ukukhiqizwa okuguquguqukayo nokuphathwa kwekhwalithi okuqinile

I-Belon isekela ukuqhutshwa kwama-prototype, amaqoqo amancane, kanye nokukhiqizwa okunwebekayo ngezinhlelo zekhwalithi ezibhalwe phansi kanye namakhono okuhlola okuqala. Kumakhasimende asezimbonini ezikhethekile—ezolimo, ezezimayini, ezerobhothi, kanye nokudluliselwa kwezimboni—lokhu kuhlanganiswa kokuguquguquka nokuqina kubalulekile.

6. Usekelo lobunjiniyela oluqhutshwa izinhlelo zokusebenza

Ithimba lobunjiniyela likaBelon lisebenzisana namakhasimende ukuhlaziya imijikelezo yomsebenzi, ama-spectra e-torque, kanye nezidingo zomsindo. Le ndlela yokubonisana iqinisekisa ukuthi ikhambi legiya le-bevel elilethwayo lilungele injongo futhi lilungiselelwe isikhathi eside nokusebenza kahle.

Uhlu lokuhlola lokukhetha olusebenzayo — ukuthi yini ongayicela ku-Belon Gear

Uma uxhumana noBelon (noma yimuphi umhlinzeki wokunemba), cela:

Izitifiketi zezinto kanye nemibiko yokwelashwa kokushisa.

Ukujula kwekesi kanye nokuqina kwezingxenye ezimele.

Imibiko yesikhungo sokulinganisa amagiya ekhombisa iphrofayili, i-helix, kanye ne-runout.

Izithombe zephethini yokuxhumana kanye nezinyathelo zokuthuthukisa ezibhalwe phansi.

Iphrothokholi yokuhlola i-athikili yokuqala (i-FAI) yamasethi e-prototype.

Ubufakazi bezinyathelo zobunjiniyela obubuyela emuva uma ingxenye ivela kusampula egugile.

Amagiya e-Bevel ayizingxenye ezibalulekile zemishini impilo yazo, umsindo, kanye nokuthembeka kuncike ku-geometry efanele, ukukhethwa kwezinto, ukwelashwa kokushisa, kanye nokuqedwa okucophelelayo. Abahlinzeki abaphezulu banikeza okungaphezu kwezingxenye: banikeza ukusebenza okuqinisekisiwe kanye nokubambisana kobunjiniyela. I-Belon Gear ihlanganisa ukugaya ngokunemba, ukuhlolwa kobulukhuni okuphelele, ubuchwepheshe bobunjiniyela obubuyela emuva, kanye nokulawula inqubo kusukela ekuqaleni kuya ekugcineni—okwenza kube ukukhetha okuthakazelisayo kumakhasimende aphesheya adinga izixazululo zamagiya e-bevel ezenziwe ngokwezifiso, ezithembekile, neziqinisekisiwe. Uma udinga amagiya e-bevel enziwe ngokwezifiso asekelwa ubufakazi bekhwalithi obulinganisekayo kanye nokusekelwa kobunjiniyela, i-Belon Gear inikeza amakhono okuhlangabezana nalezo zidingo.

Abakhiqizi Bemishini Abayi-10 Abaphezulu EShayina